CYLINDER 4814322 - Caterpillar

The following procedure gives the installation instructions for the 160-9874 Gasket Kit. Ensure that the proper color and the proper part number of the seals are positioned in the appropriate grooves in the Cylinder Liner. Also ensure that the proper lubricants are used.
Failure to use the correct oil jet and the correct oil pump could cause engine failure.
Note: Improper assembly of the cylinder liner will result in premature failure of the sealing system. Ensure that liner seals are properly lubricated during installation to prevent O-rings from being cut or rolling out of the O-ring groove on the liner. Rolled O-rings will cause distortion of the liner.Installation Instructions for the Gasket Kit
Table 2
Required Tools     Qty    
5P-3975 Rubber Lubricant     1    
2P-8260 Cylinder Liner Installer     1    
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect" for the proper projection.
Check for erosion on the tapered portion of the bore for each cylinder liner on the cylinder block. Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8371, "Salvage of Cylinder Block Liner Bores for 3400C15 and C18 Family of Engines".
Illustration 1 g01248777
Location of the cylinder liner seals
Apply 5P-3975 Rubber Lubricant on the ring grooves on the cylinder liner and the liner seals.
Install 142-7072 Liner Seal (Coolant) (Green) into groove (2) on the cylinder liner.
Install 110-2220 Liner Seal (Middle) (Orange) into groove (3) on the cylinder liner.
Install 142-6217 O-Ring Seal (Oil) (Dark Blue) into groove (4) on the cylinder liner.
Reapply 5P-3975 Rubber Lubricant to the liner seals after the liner seals have been installed.
Important to install the cylinder liner immediately after installing 9L-5854 Filler Band to the cylinder liner. The 9L-5854 Filler Band (Black) will expand after the engine oil is applied. Once 9L-5854 Filler Band (Black) has engine oil applied, place 9L-5854 Filler Band (Black) on the cylinder liner, and install cylinder liner immediately.
Apply clean engine oil to 9L-5854 Filler Band (Black).
Install 9L-5854 Filler Band (Black) into groove (1) on the cylinder liner.Note: Again, install the cylinder liner into the cylinder block immediately after installing 9L-5854 Filler Band (Black) on the cylinder liner.
Illustration 2 g01248800
Install the cylinder liner (1) into the cylinder block. Use 2P-8260 Cylinder Liner Installer (2) to install the cylinder liner. Make sure that any marks in relation to the cylinder liner projection are aligned.Note: Refer to Special Instruction, SEHS9564, "3400 Cylinder Head To Block Joint Repair Procedure" for more information about installing the cylinder liner.Criteria for the Core Acceptance
The 20R-1115 Cylinder Pack As and 20R-1115 Cylinder Pack As will be accepted as a core for the 10R-3201 Cylinder Pack and 0R-4178 Cylinder Pack Gp. Refer to Guideline, SELD0016, "Core Acceptance Guideline", Guideline, SELD0122, "Operations and Core Management Details", Guideline, SELD0040, "Core Credit Request/Packing List Procedures", and Guideline, SELD0039, "Shipping Instructions" for complete information on core acceptance.Contact your Dealer Service Representative at (800)537-2928 or reman_core_operations for further assistance. Contact the Remanufactured Customer Satisfaction line