CYLINDER AS 6E4725 - Caterpillar

Illustration 1 g03751816
(A) Existing tilt sensor harness
Remove the existing Tilt Sensor Harness (A) and discard. Retain hardware for reuse. Refer to Illustration 1.
Illustration 2 g03751820
(B) Existing autolube hoses (C) Connection point (D) Existing clips and hardware
Illustration 2 shows view of existing Autolube Hoses (B) on machines equipped with Auto Lubrication system.
Disconnect the Autolube Hoses (B) at the connection point (C) on lift arm. Refer to Illustration 2.
Remove existing clips and hardware (D) on Autolube hoses at two locations. Refer to Illustration 2. Retain hardware for reuse and discard the clips. Do not completely remove the Autolube hoses on the machine except for the two clipping locations shown.
Illustration 3 g03751837
(E) Existing harness retention plate
Remove existing harness retention plate (E) on top right-hand corner of Front Frame. Refer to Illustration 3.
Illustration 4 g03751841
(1) 178-8505 Plate As (F) 38 mm (1.50 inch) (G) 157 mm (6.18 inch) (H) 69 mm (2.72 inch) (J) 167 mm (6.57 inch)
Weld Plate (1) at the location shown on top right-hand corner of Front Frame. All dimensions are shown to the center axis of mounting holes on the weld plate. Refer to Illustration 4.
Illustration 5 g03751842
(1) 178-8505 Plate As (K) 320 mm (12.60 inch) (L) 320 mm (12.60 inch) (M) 348 mm (13.70 inch) (N) 342 mm (13.46 inch) (P) 135 mm (5.31 inch) (R) 117 mm (4.61 inch)
Lower the lift arms so that work tool or bucket is at ground level position. Weld Plate (1) at the location shown on lift arm. Dimensions are shown with respect to existing harness retention plate on lift arm. All dimensions are shown from the center axis of mounting holes on the weld plates. Refer to Illustration 5.
Illustration 6 g03751845
(3) 388-5576 Weld Boss (S) Existing bosses (T) 108 mm (4.25 inch) (U) 43 mm (1.69 inch) (V) 98 mm (3.86 inch) (W) 145 mm (5.71 inch) (X) 86 mm (3.39 inch) (Y) 114 mm (4.49 inch)
Weld two bosses (3) at the locations shown on lift arm. Dimensions are shown with respect to existing bosses on lift arm. All dimensions are shown from the center axis of weld bosses. Refer to Illustration 6.
Remove existing two bosses (S) on lift arm. Refer to Illustration 6.
Illustration 7 g03751847
(2) 239-3291 Half Clamp (4) 461-8042 Grommet (5) 463-0097 Sensor Harness As (6) 463-0098 Sensor Harness As (7) 4D-7794 Clip (10) 7V-5628 Plate (11) 7X-2534 Bolt (12) 9X-8256 Washer
Install new Tilt Sensor Harness as shown. Use Sensor Harness As (6) for High Lift Configuration 950 or 962 Wheel Loaders. Use Sensor Harness As (5) for Standard Lift Configuration 950 or 962 Wheel Loaders. Refer to Illustration 7.
Retain new Tilt Sensor Harness. Use two Grommets (4), four Half Clamps (2), two Plates (10), four Washers (12), and four Bolts (11). Refer to Illustration 7.
Use Clip (7) and existing hardware to retain the harness at location shown. Use two orange tape markings on the harness to locate the clamp across flex joint between front frame and lift arm. Assemble the harness with natural bend arced upwards with a slight bias towards lift arm at