9J5862 CYLINDER AS Caterpillar parts
D9L
Rating:
Alternative (cross code) number:
CA9J5862
9J-5862
9J5862
CA9J5862
9J-5862
9J5862
Weight: 208 pounds 94 kg.
Information:
BEARING TYPE
SLEEVE
BORE DIAMETER
152.45
mm
GREASE PORT
N
MOUNT TYPE
TRUNNION
TYPE
3
TRACK-TYPE TRACTOR,
Compatible equipment models: 9J5862:
Information:
This diagnostic code is recorded when the diagnostic circuit in the PL522 and 523 identifies a system voltage that is above 32 VDC.The possible causes of this fault are listed below:
A charging system component is faulty.
The harness wiring is faulty.
The PL522 or 523 is faulty. Module failure is unlikely.Note: Determine if a battery charger or a welder is being used on the machine. Disconnect the charger or the welder if one is used. Recheck for the diagnostic code.Test Step 1. CHECK THE SYSTEM VOLTAGE AT THE 70-PIN CONNECTOR OF THE PL522 or 523.
Start the engine and operate the engine at a high idle for 5 to10 minutes.
Measure the system voltage between the "Unswitched Power" and the "Ground" contacts. Pin 52 is the terminal for "Unswitched Power" and pin 65 is the terminal for "Ground". Expected Result:The voltage is 11 VDC to 32 VDC.Results:
OK - The voltage is 11 VDC to 32 VDC. The PL522 or 523 should not be logging this diagnostic code.Repair: Use the Caterpillar Electronic Technician (Cat ET ) in order to clear the diagnostic code from the PL522 or 523. If the voltage is correct and the PL522 or 523 records the diagnostic code again, replace the PL522 or 523. Before replacing the PL522 or 523, contact your Caterpillar Technical Communicator.STOP
NOT OK - The voltage is not 11 VDC to 32 VDC. Proceed to Test Step 2.Test Step 2. CHECK THE ALTERNATOR.
Run the engine at high idle for 5 to 10 minutes.
Measure the voltage output at the battery posts. Expected Result:The voltage should be below 32 VDC.Results:
OK - The voltage is below 32 VDC. The battery could be faulty. Proceed to Test Step 3.
NOT OK - The voltage is above 32 VDC. Troubleshoot the alternator. The voltage regulator could be faulty. If conditions are not resolved, proceed to Test Step 3.Test Step 3. CHECK THE BATTERY VOLTAGE.Turn the key start switch to the OFF position. Measure the battery voltage at the battery posts.Expected Result:The voltage should be below 32 VDC.Results:
OK - The voltage is below 32 VDC. Proceed to Test Step 4.
NOT OK - The voltage is above 32 VDC.Repair: Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".If conditions are not resolved, proceed to Test Step 4.Test Step 4. CHECK EVERY ECM ON THE MACHINE.Check the logged diagnostics of any other ECM that is installed on the machine. Compare each ECM that has logged the "CID 168 FMI 00" code in the same time period. The Service Meter Hours (SMH) on the logs may be different. The difference between the current SMH and the logged SMH is important.Expected Result:Other "CID 168 FMI 00" diagnostic codes can be found on other Electronic Control Modules (ECM).Results:
YES - "CID 168 FMI 00" diagnostic codes are found on other Electronic Control Modules (ECM).Repair: Clear the fault if all the following conditions occur:
A problem is not found with the charging system.
A problem is not found with the wiring.
The fault has occurred a few times.Monitor the module and the machine for
A charging system component is faulty.
The harness wiring is faulty.
The PL522 or 523 is faulty. Module failure is unlikely.Note: Determine if a battery charger or a welder is being used on the machine. Disconnect the charger or the welder if one is used. Recheck for the diagnostic code.Test Step 1. CHECK THE SYSTEM VOLTAGE AT THE 70-PIN CONNECTOR OF THE PL522 or 523.
Start the engine and operate the engine at a high idle for 5 to10 minutes.
Measure the system voltage between the "Unswitched Power" and the "Ground" contacts. Pin 52 is the terminal for "Unswitched Power" and pin 65 is the terminal for "Ground". Expected Result:The voltage is 11 VDC to 32 VDC.Results:
OK - The voltage is 11 VDC to 32 VDC. The PL522 or 523 should not be logging this diagnostic code.Repair: Use the Caterpillar Electronic Technician (Cat ET ) in order to clear the diagnostic code from the PL522 or 523. If the voltage is correct and the PL522 or 523 records the diagnostic code again, replace the PL522 or 523. Before replacing the PL522 or 523, contact your Caterpillar Technical Communicator.STOP
NOT OK - The voltage is not 11 VDC to 32 VDC. Proceed to Test Step 2.Test Step 2. CHECK THE ALTERNATOR.
Run the engine at high idle for 5 to 10 minutes.
Measure the voltage output at the battery posts. Expected Result:The voltage should be below 32 VDC.Results:
OK - The voltage is below 32 VDC. The battery could be faulty. Proceed to Test Step 3.
NOT OK - The voltage is above 32 VDC. Troubleshoot the alternator. The voltage regulator could be faulty. If conditions are not resolved, proceed to Test Step 3.Test Step 3. CHECK THE BATTERY VOLTAGE.Turn the key start switch to the OFF position. Measure the battery voltage at the battery posts.Expected Result:The voltage should be below 32 VDC.Results:
OK - The voltage is below 32 VDC. Proceed to Test Step 4.
NOT OK - The voltage is above 32 VDC.Repair: Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".If conditions are not resolved, proceed to Test Step 4.Test Step 4. CHECK EVERY ECM ON THE MACHINE.Check the logged diagnostics of any other ECM that is installed on the machine. Compare each ECM that has logged the "CID 168 FMI 00" code in the same time period. The Service Meter Hours (SMH) on the logs may be different. The difference between the current SMH and the logged SMH is important.Expected Result:Other "CID 168 FMI 00" diagnostic codes can be found on other Electronic Control Modules (ECM).Results:
YES - "CID 168 FMI 00" diagnostic codes are found on other Electronic Control Modules (ECM).Repair: Clear the fault if all the following conditions occur:
A problem is not found with the charging system.
A problem is not found with the wiring.
The fault has occurred a few times.Monitor the module and the machine for
Caterpillar parts catalog:
Parts cylinder Caterpillar catalog:
1430047
CYLINDER HEAD AS
24H, 3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, 992D, C30, C32, D10N, D10R, D9L, PM3412, PR-1000, SCT673, SPS342, SPT342
24H, 3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, 992D, C30, C32, D10N, D10R, D9L, PM3412, PR-1000, SCT673, SPS342, SPT342
1081887
CYLINDER HEAD GP
24H, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, D10N, D10R, D9L
24H, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, D10N, D10R, D9L
7W2243
CYLINDER HEAD AS
24H, 3412, 3412C, 3412E, 651E, 657E, 772B, 773B, 773D, 775B, 775D, 990, 990 II, 992C, 992D, D10N, D10R, D9L, PR-1000, PR-750B
24H, 3412, 3412C, 3412E, 651E, 657E, 772B, 773B, 773D, 775B, 775D, 990, 990 II, 992C, 992D, D10N, D10R, D9L, PR-1000, PR-750B
1921322
CYLINDER HEAD AS
24H, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, C30, C32, D10N, D10R, D9L
24H, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, C30, C32, D10N, D10R, D9L
1430046
CYLINDER HEAD AS
24H, 3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, 992D, C30, C32, D10N, D10R, D9L, PM3412, PR-1000, SCT673, SPS342, SPT342
24H, 3412, 3412C, 3412D, 3412E, 5110B, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 844, 990, 990 II, 992C, 992D, C30, C32, D10N, D10R, D9L, PM3412, PR-1000, SCT673, SPS342, SPT342
2W5746
CYLINDER HEAD GP
3412, 651E, 657E, 772B, 773B, 992C, D9L
3412, 651E, 657E, 772B, 773B, 992C, D9L
7N0848
CYLINDER HEAD AS
3412, 651E, 657E, 772B, 773B, 992C, D9L
3412, 651E, 657E, 772B, 773B, 992C, D9L
7W2242
CYLINDER HEAD GP
3412, 3412C, 651E, 657E, 772B, 773B, 775B, 990, 992C, 992D, D10N, D9L, PR-1000, PR-750B
3412, 3412C, 651E, 657E, 772B, 773B, 775B, 990, 992C, 992D, D10N, D9L, PR-1000, PR-750B
4T5112
CYLINDER GP-LIFT-RH
D10N, D10R, D9L
D10N, D10R, D9L
7G2425
CYLINDER
589, D10N, D10R, D10T, D9L
589, D10N, D10R, D10T, D9L
7T6193
CYLINDER AS
589, D10N, D10R, D10T, D10T2, D9L
589, D10N, D10R, D10T, D10T2, D9L
7T6192
CYLINDER AS
D10N, D10R, D10T, D10T2, D9L
D10N, D10R, D10T, D10T2, D9L
9J7952
CYLINDER AS
825C
825C
4T8055
CYLINDER AS
D11N
D11N
9J7935
CYLINDER AS
825C
825C
9T7340
CYLINDER AS
D10N
D10N
9T6103
CYLINDER AS
D11N
D11N
9T4433
CYLINDER AS
D10N
D10N