9R8639 CYLINDER Caterpillar parts
428, 438C
Rating:
Alternative (cross code) number:
CA9R8639
9R-8639
9R8639
CA9R8639
9R-8639
9R8639
Weight: 4 pounds 2 kg.
BACKHOE LOADER,
Information:
Test Preparation
Clear all personnel from the machine and from the area around the machine.
Start the engine.
Illustration 2 g02449876
Engine speed dial
Set the engine speed dial at "10".
Lower the left console.
Position the machine on level ground. Check the visibility and adjust the mirrors for the best vision close to the machine.
Fully depress the service brake pedal until the service brake pedal locks mechanically.
Increase the hydraulic oil temperature to 46° to 60° C (115° to 140° F).
Lower the rail axles in order that all tires are fully off the ground, and shunt the road mode.
Fully extend the bucket cylinder and place the bucket on the ground.
Stop the engine.
Release the pressure in the hydraulic system.Note: Refer to Testing and Adjusting, "System Pressure - Release".
Raise the left console.
Illustration 3 g06300799
Medium pressure tap is located below the seat in the second cab
Attach Tooling (T1) 34,450 kPa (5,000 psi) pressure sensor to the medium pressure tap.Test Procedure
Start the engine.
Set the engine speed dial at "10".
Illustration 4 g02446738
Power mode control button located on the soft panel switch
Push down on the power mode control button in order to activate power mode.Note: The indicator light will be illuminated when power mode is activated.
Lower the left console.
Illustration 5 g02447036
Automatic Engine Speed Control (AESC) as displayed on the programmable function key in the monitor.
Disable the automatic engine speed control through the monitor by pressing the programmable button.
Illustration 6 g03722432
Hydraulic modulation switch on left joystick
Illustration 7 g06186138
Hydraulic modulation aggressive mode (monitor display)
Select the hydraulic modulation mode as aggressive. Press the lower front switch on the left joystick to select the hydraulic modulation mode.
The air conditioning should be turned off for the following test.
Operate the medium pressure attachment against the end position of the cylinders and hold.
Check the pressure at the medium pressure tap. Refer to Table 1 for the correct pressure.
If the line relief valve pressure is not set to the proper specification, proceed to the "Adjust Procedure"adjust the pressure at the appropriate relief valve.Adjust Procedure
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Illustration 8 g06300577
Medium pressure manifold
(1) Relief valve (LS cutoff) for the medium pressure function
Loosen the locknut on relief valve (2).
Stall the attachment and hold.
Turn the adjustment screw on relief valve (2) clockwise in order to increase the pressure. Turn the adjustment screw on relief valve (2) counterclockwise in order to decrease the pressure.Note: Pressure will increase 4,000 kPa (580 psi) when the adjustment screw is moved clockwise by one turn.Note: Always make the final pressure adjustment on the pressure rise.
While the adjustment screw on relief valve (2) is being held, tighten the locknut to the specified torque.
Clear all personnel from the machine and from the area around the machine.
Start the engine.
Illustration 2 g02449876
Engine speed dial
Set the engine speed dial at "10".
Lower the left console.
Position the machine on level ground. Check the visibility and adjust the mirrors for the best vision close to the machine.
Fully depress the service brake pedal until the service brake pedal locks mechanically.
Increase the hydraulic oil temperature to 46° to 60° C (115° to 140° F).
Lower the rail axles in order that all tires are fully off the ground, and shunt the road mode.
Fully extend the bucket cylinder and place the bucket on the ground.
Stop the engine.
Release the pressure in the hydraulic system.Note: Refer to Testing and Adjusting, "System Pressure - Release".
Raise the left console.
Illustration 3 g06300799
Medium pressure tap is located below the seat in the second cab
Attach Tooling (T1) 34,450 kPa (5,000 psi) pressure sensor to the medium pressure tap.Test Procedure
Start the engine.
Set the engine speed dial at "10".
Illustration 4 g02446738
Power mode control button located on the soft panel switch
Push down on the power mode control button in order to activate power mode.Note: The indicator light will be illuminated when power mode is activated.
Lower the left console.
Illustration 5 g02447036
Automatic Engine Speed Control (AESC) as displayed on the programmable function key in the monitor.
Disable the automatic engine speed control through the monitor by pressing the programmable button.
Illustration 6 g03722432
Hydraulic modulation switch on left joystick
Illustration 7 g06186138
Hydraulic modulation aggressive mode (monitor display)
Select the hydraulic modulation mode as aggressive. Press the lower front switch on the left joystick to select the hydraulic modulation mode.
The air conditioning should be turned off for the following test.
Operate the medium pressure attachment against the end position of the cylinders and hold.
Check the pressure at the medium pressure tap. Refer to Table 1 for the correct pressure.
If the line relief valve pressure is not set to the proper specification, proceed to the "Adjust Procedure"adjust the pressure at the appropriate relief valve.Adjust Procedure
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Illustration 8 g06300577
Medium pressure manifold
(1) Relief valve (LS cutoff) for the medium pressure function
Loosen the locknut on relief valve (2).
Stall the attachment and hold.
Turn the adjustment screw on relief valve (2) clockwise in order to increase the pressure. Turn the adjustment screw on relief valve (2) counterclockwise in order to decrease the pressure.Note: Pressure will increase 4,000 kPa (580 psi) when the adjustment screw is moved clockwise by one turn.Note: Always make the final pressure adjustment on the pressure rise.
While the adjustment screw on relief valve (2) is being held, tighten the locknut to the specified torque.
Caterpillar parts catalog:
Parts cylinder Caterpillar catalog:
1699530
CYLINDER GP-SWING
424D, 428C, 428D, 432D, 438C, 438D, 442D
424D, 428C, 428D, 432D, 438C, 438D, 442D
1668141
CYLINDER GP-BACKHOE BUCKET
416C, 420D, 428C, 430D, 432D, 438C, 438D, 442D
416C, 420D, 428C, 430D, 432D, 438C, 438D, 442D
6E0119
CYLINDER GP-STABILIZER
428, 438
428, 438
4P4722
CYLINDER HEAD GP
206, 416, 428, 436, CB-424, CS-323, PR-75
206, 416, 428, 436, CB-424, CS-323, PR-75
1647174
CYLINDER GP-EXTENDABLE STICK
416C, 416D, 420D, 424D, 428C, 428D, 432D, 438C, 438D, 442D
416C, 416D, 420D, 424D, 428C, 428D, 432D, 438C, 438D, 442D
9T5219
CYLINDER GP-BOOM
416, 428, 438
416, 428, 438
1054402
CYLINDER AS
416B, 416C, 428B, 428C, 438C
416B, 416C, 428B, 428C, 438C
9T0665
CYLINDER AS
416B, 416C, 416D, 424D, 426, 426B, 428, 428B, 428C, 438C
416B, 416C, 416D, 424D, 426, 426B, 428, 428B, 428C, 438C
9T4009
CYLINDER AS
414E, 416B, 416C, 416D, 416E, 420D, 422E, 424D, 426, 426C, 428, 428B, 428C, 428D, 428E, 430D, 432D, 432E, 434E, 436C, 438C, 438D, 442D, 442E, 444E, 902, 904B, 904H, 906, 906H, 906H2, 907H, 907H2, 908H...
414E, 416B, 416C, 416D, 416E, 420D, 422E, 424D, 426, 426C, 428, 428B, 428C, 428D, 428E, 430D, 432D, 432E, 434E, 436C, 438C, 438D, 442D, 442E, 444E, 902, 904B, 904H, 906, 906H, 906H2, 907H, 907H2, 908H...
9R5386
CYLINDER
424D, 428, 428B, 428C, 428D, 432D, 438, 438B, 438C, 438D, 442D
424D, 428, 428B, 428C, 428D, 432D, 438, 438B, 438C, 438D, 442D
1166859
CYLINDER AS
424D, 428B, 428C, 428D, 432D, 438B, 438C, 438D, 442D
424D, 428B, 428C, 428D, 432D, 438B, 438C, 438D, 442D
1233426
CYLINDER AS-BRAKE MASTER
416C, 426C, 428C, 436C, 438C
416C, 426C, 428C, 436C, 438C
2098227
CYLINDER BLOCK GP-SHORT
3054, 312C, 430D, 436C, 438C, 908, CP-433E, M315, PF-290B, PS-200B, PS-300B, PS-360B, TH350B, TH355B, TH460B
3054, 312C, 430D, 436C, 438C, 908, CP-433E, M315, PF-290B, PS-200B, PS-300B, PS-360B, TH350B, TH355B, TH460B
2481398
CYLINDER BLOCK GP-SHORT
3054, 416C, 428C
3054, 416C, 428C
1722253
CYLINDER AS
424D, 428C, 428D, 432D, 438C, 438D, 442D
424D, 428C, 428D, 432D, 438C, 438D, 442D
1647175
CYLINDER AS
416C, 416D, 420D, 424D, 428C, 428D, 432D, 438C, 438D, 442D
416C, 416D, 420D, 424D, 428C, 428D, 432D, 438C, 438D, 442D
1546881
CYLINDER AS
416C, 420D, 428C, 428D, 432D, 438C, 438D, 442D
416C, 420D, 428C, 428D, 432D, 438C, 438D, 442D
1915944
CYLINDER BLOCK GP
3054, 416C, 426C, 428C, 436C, 438C, 438D, 442D, AP-800C, BG-225B, BG-225C, CB-434C, CB-534C, CB-535B, CP-433C, CS-323C, CS-431C, CS-433C, PF-290B, PS-150B, PS-200B, PS-300B, PS-360B
3054, 416C, 426C, 428C, 436C, 438C, 438D, 442D, AP-800C, BG-225B, BG-225C, CB-434C, CB-534C, CB-535B, CP-433C, CS-323C, CS-431C, CS-433C, PF-290B, PS-150B, PS-200B, PS-300B, PS-360B
1547162
CYLINDER AS
426C, 436C
426C, 436C
6E3264
CYLINDER
416C, 416D, 420D, 426C, 430D, 436C, 769D, 770, 770G, 770G OEM, 771D, 772, 772G, 772G OEM, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 784C, 785C, 785D, 834K...
416C, 416D, 420D, 426C, 430D, 436C, 769D, 770, 770G, 770G OEM, 771D, 772, 772G, 772G OEM, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 784C, 785C, 785D, 834K...
1846808
CYLINDER AS
416C, 416D, 420D
416C, 416D, 420D
1692968
CYLINDER AS
416C
416C
1722349
CYLINDER AS
416C, 426C, 436C
416C, 426C, 436C
1722347
CYLINDER AS
416C, 426C, 436C
416C, 426C, 436C