1597446 DIFFERENTIAL GP-LIMITED SLIP Caterpillar parts
928G, 928HZ, IT28F, IT28G
Rating:
Alternative (cross code) number:
CA1597446
159-7446
1597446
CA1597446
159-7446
1597446
Weight: 67 pounds 30 kg.
INTEGRATED TOOLCARRIER, WHEEL LOADER,
Compatible equipment models: 1597446:
Information:
Probable Causes
Batteries and/or battery cables
Starting circuit
Starting motor pinion or flywheel ring gear
Low air pressure
Static load
Internal mechanical problem
There is a problem with the harness code for the Auxiliary Sensing Module (ASM).Recommended Repairs
Batteries and/or Battery Cables
Inspect the main power switch, battery posts, and battery cables for loose connections and corrosion. If the battery cables are corroded, remove the battery cables and clean the battery cables. Tighten any loose connections.
Inspect the batteries.
Charge the batteries. Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
Load test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 and 12 Volt Lead Acid Batteries". Starting Circuit
Check the starting circuit. Refer to the schematic diagram in Troubleshooting, "Starting - Test".Starting Motor or Flywheel Ring Gear
If the pinion engages the flywheel but the flywheel does not turn, there may be a problem with the starting motor. If the starting motor turns but the flywheel does not turn, inspect the gear teeth, the clutch jaws, or other parts.Inspect the pinion and the flywheel ring gear for damage. If the teeth of the pinion and/or of the flywheel ring gear are worn or broken, replace the parts.If the pinion does not engage correctly with the flywheel, the pinion shaft may be stuck. Remove the pinion. Grease the splines of the drive shaft and the pinion.If the pinion does not engage the flywheel, the clutch jaws may be broken.Before you remove the starting motor, turn the crankshaft by hand. Ensure that a mechanical failure inside the engine is not preventing the crankshaft from turning. If the crankshaft will turn by hand, try the starting motor again. If the starting motor does not turn the crankshaft, remove the starting motor. Repair the starting motor or replace the starting motor.Low Air Pressure
Determine the cause of the low air pressure. Inspect the air lines for leaks. Repair any leaks in the air lines.Static Load
Make sure that the driven equipment is not preventing the crankshaft from turning. Try to turn the crankshaft by hand. If necessary, disengage the driven equipment and test the engine.Internal Mechanical Problem
If the crankshaft will not turn and the driven equipment is disengaged, remove the spark plugs. Check for fluid in the cylinders. If this is not the problem, the engine must be disassembled in order to investigate internal mechanical problems. Possible internal problems include the following conditions:
Bearing seizure
Piston seizure
Valve and piston contactCheck the Harness Codes
The harness inside the terminal box has a jumper wire (harness codes) for the optional Auxiliary Sensing Module (ASM).The ECM that is connected to the harness reads the harness code. This provides the ECM with a unique identifier on the Cat Data Link.The jumper wires must be connected in order for the Cat ET to communicate with the modules. The jumper wires must be connected in order for the engine to crank. The jumper wires must remain connected in order for the engine to run.The jumper wire for ASM connects terminals P5-60 and P5-68.Check the continuity between the terminals.
Batteries and/or battery cables
Starting circuit
Starting motor pinion or flywheel ring gear
Low air pressure
Static load
Internal mechanical problem
There is a problem with the harness code for the Auxiliary Sensing Module (ASM).Recommended Repairs
Batteries and/or Battery Cables
Inspect the main power switch, battery posts, and battery cables for loose connections and corrosion. If the battery cables are corroded, remove the battery cables and clean the battery cables. Tighten any loose connections.
Inspect the batteries.
Charge the batteries. Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
Load test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 and 12 Volt Lead Acid Batteries". Starting Circuit
Check the starting circuit. Refer to the schematic diagram in Troubleshooting, "Starting - Test".Starting Motor or Flywheel Ring Gear
If the pinion engages the flywheel but the flywheel does not turn, there may be a problem with the starting motor. If the starting motor turns but the flywheel does not turn, inspect the gear teeth, the clutch jaws, or other parts.Inspect the pinion and the flywheel ring gear for damage. If the teeth of the pinion and/or of the flywheel ring gear are worn or broken, replace the parts.If the pinion does not engage correctly with the flywheel, the pinion shaft may be stuck. Remove the pinion. Grease the splines of the drive shaft and the pinion.If the pinion does not engage the flywheel, the clutch jaws may be broken.Before you remove the starting motor, turn the crankshaft by hand. Ensure that a mechanical failure inside the engine is not preventing the crankshaft from turning. If the crankshaft will turn by hand, try the starting motor again. If the starting motor does not turn the crankshaft, remove the starting motor. Repair the starting motor or replace the starting motor.Low Air Pressure
Determine the cause of the low air pressure. Inspect the air lines for leaks. Repair any leaks in the air lines.Static Load
Make sure that the driven equipment is not preventing the crankshaft from turning. Try to turn the crankshaft by hand. If necessary, disengage the driven equipment and test the engine.Internal Mechanical Problem
If the crankshaft will not turn and the driven equipment is disengaged, remove the spark plugs. Check for fluid in the cylinders. If this is not the problem, the engine must be disassembled in order to investigate internal mechanical problems. Possible internal problems include the following conditions:
Bearing seizure
Piston seizure
Valve and piston contactCheck the Harness Codes
The harness inside the terminal box has a jumper wire (harness codes) for the optional Auxiliary Sensing Module (ASM).The ECM that is connected to the harness reads the harness code. This provides the ECM with a unique identifier on the Cat Data Link.The jumper wires must be connected in order for the Cat ET to communicate with the modules. The jumper wires must be connected in order for the engine to crank. The jumper wires must remain connected in order for the engine to run.The jumper wire for ASM connects terminals P5-60 and P5-68.Check the continuity between the terminals.
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Caterpillar parts catalog:
Parts differential Caterpillar catalog:
4E6103
DIFFERENTIAL GP-NOSPIN
928F, 928G, IT28F, IT28G
928F, 928G, IT28F, IT28G
8R2657
DIFFERENTIAL GP
928F, 928G, IT18F, IT28F, IT28G
928F, 928G, IT18F, IT28F, IT28G
4E3938
DIFFERENTIAL AR
928F, IT28F
928F, IT28F
1178258
DIFFERENTIAL GP-NOSPIN
928F, 928G, IT28F, IT28G
928F, 928G, IT28F, IT28G
1089391
DIFFERENTIAL AR
928F, IT28F
928F, IT28F
4E6105
DIFFERENTIAL GP-NOSPIN
928F, IT28F
928F, IT28F
1516142
DIFFERENTIAL GP
928G, 928H, 928HZ, IT28F, IT28G
928G, 928H, 928HZ, IT28F, IT28G
8R8142
DIFFERENTIAL GP
928F, IT18F, IT28F
928F, IT18F, IT28F
1089390
DIFFERENTIAL AR
928F, IT28F
928F, IT28F
1032009
DIFFERENTIAL GP
928F, 928G, IT28F, IT28G
928F, 928G, IT28F, IT28G
2360931
DIFFERENTIAL GP-LIMITED SLIP
928HZ, 930G, IT28G
928HZ, 930G, IT28G
2527939
DIFFERENTIAL GP
928HZ, 930K
928HZ, 930K
1439514
DIFFERENTIAL GP
950F II, 950G, 960F, 962G, R1300
950F II, 950G, 960F, 962G, R1300
6G2455
DIFFERENTIAL & BEVEL GEAR GP
621E, 621R
621E, 621R
1832054
DIFFERENTIAL GP
PS-150B, PS-200B
PS-150B, PS-200B
1467271
DIFFERENTIAL GP-NOSPIN
834G, 834H, 834K, 836G, 836H, 836K, 988G, 988H, 988K
834G, 834H, 834K, 836G, 836H, 836K, 988G, 988H, 988K
5G5997
DIFFERENTIAL GP-FRONT
910, G910, IT12
910, G910, IT12
3564664
DIFFERENTIAL & BEVEL GEAR GP
735B, 740B
735B, 740B
4V1908
DIFFERENTIAL GP
936, D250B, D300B, G936
936, D250B, D300B, G936
1546384
DIFFERENTIAL GP-NOSPIN
844, 844H, 844K, 854G, 854K, 990 II, 990H, 990K, 992G, 992K
844, 844H, 844K, 854G, 854K, 990 II, 990H, 990K, 992G, 992K
7D6973
DIFFERENTIAL GP
772, 772B, 773, 773B
772, 772B, 773, 773B
1444465
DIFFERENTIAL GP-LIMITED SLIP
950F, 950F II, 950G, 950G II, 950H, 950K, 960F, 962G, 962G II, 962H, 962K, IT62G, IT62G II, IT62H
950F, 950F II, 950G, 950G II, 950H, 950K, 960F, 962G, 962G II, 962H, 962K, IT62G, IT62G II, IT62H
2517689
DIFFERENTIAL & BEVEL GEAR GP
980G II, 980H
980G II, 980H
1017513
DIFFERENTIAL GP
631E, 631G, 633E II, 637E, 637G
631E, 631G, 633E II, 637E, 637G