3W5650 DISC Caterpillar parts
65
Rating:
Alternative (cross code) number:
CA3W5650
3W-5650
3W5650
CA3W5650
3W-5650
3W5650
Weight: 58 pounds 26 kg.
CHALLENGER,
Compatible equipment models: 3W5650:
Information:
This failure results in diagnostic codes that are logged against an ECM that cannot be explained. The Power Train ECM cannot communicate with the Implement ECM or the ECM appears to work intermittently. Test Step 1. VERIFY THE HARDWARE AND THE SOFTWARE PART NUMBERS.
Verify that the following information is correct:
The part number for the configuration software of the Power Train ECM
The part number of the "Implement ECM flash software"
The part number of the Power Train ECM
The part number of the Implement ECM Note: Consult the Business Unit that produces the product for the correct part numbers of the configuration software. Expected Result:All part numbers are correct. Results:
OK - All part numbers are correct. Proceed to test step 2.
NOT OK - All part numbers are NOT correct. The part number of the Power Train ECM may be incorrect. The part number of the Engine ECM may be incorrect. The incorrect configuration software may also be installed. Repair: Replace the incorrect ECM with an ECM that has the correct part number. Flash the correct configuration software. See Testing and Adjusting, "Electronic Control Module (ECM) - Flash Program".STOPTest Step 2. INSPECT THE HARNESS CONNECTIONS.
Turn the disconnect switch to the OFF position.
Inspect all harness connections that are related to the Cat Data Link. Make sure that the connectors are clean and tight.
Check the connectors for proper mating.
Check the wires at the connector.
Check each wire for nicks or signs of abrasion in the insulation.
Check for moisture at the connector.
Check the connectors for dirty contacts or corroded contacts.
Check each pin and each socket of the machine harness connectors. Expected Result:The machine harness connectors are tight and free of corrosion. Results:
OK - The machine harness connectors are tight and free of corrosion. Proceed to test step 3.
NOT OK - The machine harness connectors are in need of repair.Repair: Repair the machine harness or replace the machine harness. STOPTest Step 3. CHECK FOR SHORTS TO GROUND.
The disconnect switch remains in the OFF position.
Disconnect the machine harness from all electronic control modules that use the Cat Data Link.
At the machine harness for the Implement ECM, measure the resistance between frame ground and connector contacts J1-10 (wire 893-GN(Green)) and J1-20 (wire 892-BR(Brown)) of the Cat Data Link circuit. Expected Result:The resistance is greater than 5000 ohms. Results:
OK - The resistance is greater than 5000 ohms. The harness circuit resistance is correct. Proceed to test step 4.
NOT OK - The resistance is less than 5000 ohms. The machine harness has failed. Repair: There is a short between frame ground and the Cat Data Link circuit in the machine harness. Repair the machine harness or replace the machine harness. STOPTest Step 4. CHECK FOR A SHORT TO THE +BATTERY CIRCUIT.
The disconnect switch remains in the OFF position.
All related electronic control modules remain disconnected from the machine harness.
At the machine harness connector for the Implement ECM, perform the checks that are listed here:
Measure the resistance between the connector contact J1-31 (wire 197-RD(Red)) and connector contact J1-10 (wire 893-GN(Green)).
Measure the resistance
Verify that the following information is correct:
The part number for the configuration software of the Power Train ECM
The part number of the "Implement ECM flash software"
The part number of the Power Train ECM
The part number of the Implement ECM Note: Consult the Business Unit that produces the product for the correct part numbers of the configuration software. Expected Result:All part numbers are correct. Results:
OK - All part numbers are correct. Proceed to test step 2.
NOT OK - All part numbers are NOT correct. The part number of the Power Train ECM may be incorrect. The part number of the Engine ECM may be incorrect. The incorrect configuration software may also be installed. Repair: Replace the incorrect ECM with an ECM that has the correct part number. Flash the correct configuration software. See Testing and Adjusting, "Electronic Control Module (ECM) - Flash Program".STOPTest Step 2. INSPECT THE HARNESS CONNECTIONS.
Turn the disconnect switch to the OFF position.
Inspect all harness connections that are related to the Cat Data Link. Make sure that the connectors are clean and tight.
Check the connectors for proper mating.
Check the wires at the connector.
Check each wire for nicks or signs of abrasion in the insulation.
Check for moisture at the connector.
Check the connectors for dirty contacts or corroded contacts.
Check each pin and each socket of the machine harness connectors. Expected Result:The machine harness connectors are tight and free of corrosion. Results:
OK - The machine harness connectors are tight and free of corrosion. Proceed to test step 3.
NOT OK - The machine harness connectors are in need of repair.Repair: Repair the machine harness or replace the machine harness. STOPTest Step 3. CHECK FOR SHORTS TO GROUND.
The disconnect switch remains in the OFF position.
Disconnect the machine harness from all electronic control modules that use the Cat Data Link.
At the machine harness for the Implement ECM, measure the resistance between frame ground and connector contacts J1-10 (wire 893-GN(Green)) and J1-20 (wire 892-BR(Brown)) of the Cat Data Link circuit. Expected Result:The resistance is greater than 5000 ohms. Results:
OK - The resistance is greater than 5000 ohms. The harness circuit resistance is correct. Proceed to test step 4.
NOT OK - The resistance is less than 5000 ohms. The machine harness has failed. Repair: There is a short between frame ground and the Cat Data Link circuit in the machine harness. Repair the machine harness or replace the machine harness. STOPTest Step 4. CHECK FOR A SHORT TO THE +BATTERY CIRCUIT.
The disconnect switch remains in the OFF position.
All related electronic control modules remain disconnected from the machine harness.
At the machine harness connector for the Implement ECM, perform the checks that are listed here:
Measure the resistance between the connector contact J1-31 (wire 197-RD(Red)) and connector contact J1-10 (wire 893-GN(Green)).
Measure the resistance
Caterpillar parts catalog:
Parts disc Caterpillar catalog:
7T4897
DISC-THRUST
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H,...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H,...
6Y7932
DISC-FRICTION
120H, 515, 525, 65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 928F, 938F, 938G, 938G II, 938H, 95E, IT28F, IT38F, IT38G, IT38G II, IT38H, TA19-M2WD, TA19-M4WD
120H, 515, 525, 65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 928F, 938F, 938G, 938G II, 938H, 95E, IT28F, IT38F, IT38G, IT38G II, IT38H, TA19-M2WD, TA19-M4WD
8E8303
DISC-THRUST
572R, 572R II, 583R, 583T, 587R, 587T, 65, 65C, 65E, 735, 75, 75C, 75D, 75E, 797, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, D7E, D7E LGP, D7H, D7R, D7R II, D7R XR, D8N, D8R, D8R II, D8T, PL83, P...
572R, 572R II, 583R, 583T, 587R, 587T, 65, 65C, 65E, 735, 75, 75C, 75D, 75E, 797, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, D7E, D7E LGP, D7H, D7R, D7R II, D7R XR, D8N, D8R, D8R II, D8T, PL83, P...
8E8302
DISC-THRUST
65, 65C, 65E, 735, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, D4H, D4HTSK II, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
65, 65C, 65E, 735, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, D4H, D4HTSK II, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
7T3456
DISC-FRICTION
65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 950F II, 950G, 950G II, 950H, 95E, 960F, 962G, 962G II, 962H, 966C, 966H, 966K, IT62G, IT62G II, R1300G II
65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 950F II, 950G, 950G II, 950H, 95E, 960F, 962G, 962G II, 962H, 966C, 966H, 966K, IT62G, IT62G II, R1300G II
8E8298
DISC-THRUST
65, 65C, 65E, 735, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, TA19-M2WD, TA19-M4WD, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
65, 65C, 65E, 735, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, CX35, CX35-C18I, CX35-P800, TA19-M2WD, TA19-M4WD, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I, TH35-C15T, TH35-E81
6Y7981
DISC-FRICTION
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 14...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 14...
7T3143
DISC-THRUST
14G, 16G, 615, 621E, 621F, 623B, 623E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637E, 637G, 65, 657E, 75, 769C, 777B, 785, 955L, AD40, AD45, AE40, AE40 II, D250B, D25C, D6H, D6H II, D6H XL, D6H XR, D7G...
14G, 16G, 615, 621E, 621F, 623B, 623E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637E, 637G, 65, 657E, 75, 769C, 777B, 785, 955L, AD40, AD45, AE40, AE40 II, D250B, D25C, D6H, D6H II, D6H XL, D6H XR, D7G...
6T7800
DISC-THRUST
65, 75, 777B, 785, 789, 824C, 826C, 980C, 980F, 980G, 992C, 994, D10, D10N, D11N, D8L, D9L
65, 75, 777B, 785, 789, 824C, 826C, 980C, 980F, 980G, 992C, 994, D10, D10N, D11N, D8L, D9L
7T4898
DISC-THRUST
120H, 65
120H, 65
7T3137
DISC-THRUST
120G, 12G, 130G, 140G, 528, 613C, 65, 773B, 814B, 815B, 936, 936F, 950B, 950B/950E, 950F, 955L, 960F, 966C, 966D, 966F, 980C, 980F, D5H, D5HTSK II, D6H, D7H, D8N, G936
120G, 12G, 130G, 140G, 528, 613C, 65, 773B, 814B, 815B, 936, 936F, 950B, 950B/950E, 950F, 955L, 960F, 966C, 966D, 966F, 980C, 980F, D5H, D5HTSK II, D6H, D7H, D8N, G936
9W1738
DISC
428, 436
428, 436
7T3177
DISC AS-CLUTCH
416, 428, 436
416, 428, 436
9G8542
DISC-FRICTION
416, 426, 428, 436, 508
416, 426, 428, 436, 508
7T3144
DISC-THRUST
416, 426, 428, 436, 773B
416, 426, 428, 436, 773B
6T7800
DISC-THRUST
65, 75, 777B, 785, 789, 824C, 826C, 980C, 980F, 980G, 992C, 994, D10, D10N, D11N, D8L, D9L
65, 75, 777B, 785, 789, 824C, 826C, 980C, 980F, 980G, 992C, 994, D10, D10N, D11N, D8L, D9L
7T3143
DISC-THRUST
14G, 16G, 615, 621E, 621F, 623B, 623E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637E, 637G, 65, 657E, 75, 769C, 777B, 785, 955L, AD40, AD45, AE40, AE40 II, D250B, D25C, D6H, D6H II, D6H XL, D6H XR, D7G...
14G, 16G, 615, 621E, 621F, 623B, 623E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637E, 637G, 65, 657E, 75, 769C, 777B, 785, 955L, AD40, AD45, AE40, AE40 II, D250B, D25C, D6H, D6H II, D6H XL, D6H XR, D7G...
7T7341
DISC-THRUST
446, 918F, IT12B, IT14B, IT18F, RT100
446, 918F, IT12B, IT14B, IT18F, RT100
9N4378
DISC-THRUST
428, 436
428, 436
7T3137
DISC-THRUST
120G, 12G, 130G, 140G, 528, 613C, 65, 773B, 814B, 815B, 936, 936F, 950B, 950B/950E, 950F, 955L, 960F, 966C, 966D, 966F, 980C, 980F, D5H, D5HTSK II, D6H, D7H, D8N, G936
120G, 12G, 130G, 140G, 528, 613C, 65, 773B, 814B, 815B, 936, 936F, 950B, 950B/950E, 950F, 955L, 960F, 966C, 966D, 966F, 980C, 980F, D5H, D5HTSK II, D6H, D7H, D8N, G936
7T4898
DISC-THRUST
120H, 65
120H, 65
9R3830
DISC
416, 428
416, 428