4430663 DISC-FRICTION Caterpillar parts
777D, 777G
Rating:
Alternative (cross code) number:
CA4430663
443-0663
4430663
CA4430663
443-0663
4430663
Weight: 2 pounds 1 kg.
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This part in 4 request:
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2024-12-09
2024-02-01
2022-01-24
2019-11-12
Information:
Probable Causes
The probable root causes are listed in order below:
Active diagnostic codes
Soft cruise control
Poor electrical connections
Battery power or ground to the Engine Control Module (ECM)
Air inlet system (boost)
Accelerator pedal position sensor
Fuel supply
Vehicle speed circuit
Power train control
Torque limit switchRecommended Actions
Perform the following diagnostic procedures in order:
Certain diagnostic codes may cause poor performance. These diagnostic codes are intended to protect the engine.
Connect the Caterpillar Electronic Technician (ET) to the data link connector.
Check for active codes and/or logged codes. Troubleshoot any codes that are present before continuing with this procedure.
If the problem only occurs in cruise control, check the parameter for "Soft Cruise Control".
Disable the "Soft Cruise Control" parameter.
Verify that the problems do not return.
If the problems do not return, the problem was due to normal operation. Soft cruise control provides an 8 km/h (5 mph) operating range around the cruise control set speed in order to provide a smoother cruise control.
Enable the "Soft Cruise Control".
Check the vehicle harness and the connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Check the battery power and the ground circuit to the ECM.
Ensure that the following connectors have been installed correctly:
J1/P1 and J2/P2 ECM connectors
Valve cover connectors for the unit injectors
Primary engine speed/timing connectors
Secondary engine speed/timing connectors
Check for an electronic system problem.
Monitor the fuel position, the Rated Fuel Limit and the FRC Fuel Limit. While the vehicle is operating under full load, the parameters should meet the following conditions:
The fuel position is equal to the Rated Fuel Limit.
The fuel position is less than the FRC Fuel Limit.If the fuel position is equal to the Rated Fuel Limit and the fuel position is less than the FRC Fuel Limit, the Electronics are operating correctly. Go to Step 7.
If the fuel position is not equal to the Rated Fuel Limit and/or the fuel position is not less than the FRC Fuel Limit, perform the following tests in order:
Turn the keyswitch to the ON position. Check the boost pressure on the status screen on Cat ET. While the engine is not started, the boost pressure should be 0 kPa (0 psi).
Monitor the status of the accelerator pedal position sensor. Operate the engine at high idle with the vehicle in neutral. If the engine can not reach the programmed "Top Engine Limit", check the duty cycle of the accelerator pedal position in order to ensure that the signal is within calibration (75 to 90 Percent at high idle).If the accelerator pedal position is unstable, check the duty cycle of the accelerator pedal position. Check the duty cycle of the accelerator pedal position by slowly operating the accelerator pedal in order to verify that the accelerator pedal position sensor is within calibration. The accelerator pedal position sensor is within calibration when both of the following conditions are met:
10 to 22 percent at low idle
75 to 90 percent at high idleAlso, ensure that the duty cycle changes as the pedal position changes. If a problem with the accelerator pedal position sensor is suspected, refer to Troubleshooting, "Accelerator Pedal (Throttle) Position Sensor
The probable root causes are listed in order below:
Active diagnostic codes
Soft cruise control
Poor electrical connections
Battery power or ground to the Engine Control Module (ECM)
Air inlet system (boost)
Accelerator pedal position sensor
Fuel supply
Vehicle speed circuit
Power train control
Torque limit switchRecommended Actions
Perform the following diagnostic procedures in order:
Certain diagnostic codes may cause poor performance. These diagnostic codes are intended to protect the engine.
Connect the Caterpillar Electronic Technician (ET) to the data link connector.
Check for active codes and/or logged codes. Troubleshoot any codes that are present before continuing with this procedure.
If the problem only occurs in cruise control, check the parameter for "Soft Cruise Control".
Disable the "Soft Cruise Control" parameter.
Verify that the problems do not return.
If the problems do not return, the problem was due to normal operation. Soft cruise control provides an 8 km/h (5 mph) operating range around the cruise control set speed in order to provide a smoother cruise control.
Enable the "Soft Cruise Control".
Check the vehicle harness and the connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Check the battery power and the ground circuit to the ECM.
Ensure that the following connectors have been installed correctly:
J1/P1 and J2/P2 ECM connectors
Valve cover connectors for the unit injectors
Primary engine speed/timing connectors
Secondary engine speed/timing connectors
Check for an electronic system problem.
Monitor the fuel position, the Rated Fuel Limit and the FRC Fuel Limit. While the vehicle is operating under full load, the parameters should meet the following conditions:
The fuel position is equal to the Rated Fuel Limit.
The fuel position is less than the FRC Fuel Limit.If the fuel position is equal to the Rated Fuel Limit and the fuel position is less than the FRC Fuel Limit, the Electronics are operating correctly. Go to Step 7.
If the fuel position is not equal to the Rated Fuel Limit and/or the fuel position is not less than the FRC Fuel Limit, perform the following tests in order:
Turn the keyswitch to the ON position. Check the boost pressure on the status screen on Cat ET. While the engine is not started, the boost pressure should be 0 kPa (0 psi).
Monitor the status of the accelerator pedal position sensor. Operate the engine at high idle with the vehicle in neutral. If the engine can not reach the programmed "Top Engine Limit", check the duty cycle of the accelerator pedal position in order to ensure that the signal is within calibration (75 to 90 Percent at high idle).If the accelerator pedal position is unstable, check the duty cycle of the accelerator pedal position. Check the duty cycle of the accelerator pedal position by slowly operating the accelerator pedal in order to verify that the accelerator pedal position sensor is within calibration. The accelerator pedal position sensor is within calibration when both of the following conditions are met:
10 to 22 percent at low idle
75 to 90 percent at high idleAlso, ensure that the duty cycle changes as the pedal position changes. If a problem with the accelerator pedal position sensor is suspected, refer to Troubleshooting, "Accelerator Pedal (Throttle) Position Sensor
Caterpillar parts catalog:
Parts disc Caterpillar catalog:
6Y1223
DISC-THRUST
416, 416B, 426B, 428, 428B, 436, 776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, CX48-P2300, SPF343C, TA19-M4WD, TA22-M4WD, TH48-E70, TH48-E80
416, 416B, 426B, 428, 428B, 436, 776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, CX48-P2300, SPF343C, TA19-M4WD, TA22-M4WD, TH48-E70, TH48-E80
9P7390
DISC AS-FRICTION
30/30, 572R, 572R II, 578, 583R, 583T, 587R, 587T, 611, 615, 615C, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 776C, 776D, 777B, 777D, 777F, 777G...
30/30, 572R, 572R II, 578, 583R, 583T, 587R, 587T, 611, 615, 615C, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, 776C, 776D, 777B, 777D, 777F, 777G...
8E8305
DISC-THRUST
30/30, 578, 611, 615C, 776C, 776D, 777B, 777D, 777F, 777G, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 972H, 972K, 972M, 980C, 980...
30/30, 578, 611, 615C, 776C, 776D, 777B, 777D, 777F, 777G, 814B, 814F, 814F II, 815B, 815F, 815F II, 816F, 816F II, 966D, 966F, 966F II, 966G, 966G II, 970F, 972G, 972G II, 972H, 972K, 972M, 980C, 980...
6Y7219
DISC-FRICTION
776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C, 793D, CX48-P2300, SPF343C, TH48-E70, TH48-E80
776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C, 793D, CX48-P2300, SPF343C, TH48-E70, TH48-E80
1028671
DISC-FRICTION
735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 776C, 776D, 777B, 777D, 777F, 777G, AD45B, AD55, CX48-P2300, D400E II, RM-350B, SM-350, SPF343C, TH48-E70, TH48-E80
735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 776C, 776D, 777B, 777D, 777F, 777G, AD45B, AD55, CX48-P2300, D400E II, RM-350B, SM-350, SPF343C, TH48-E70, TH48-E80
3369318
DISC-FRICTION
777D, 777F, 777G, 789B, 789C, 789D, 793B, 793C, 793D, 834G, 834H, 834K, 836G, 836H, 844, 844H, 854G, 854K, 988G, 988H, 988K, 990, 990 II, 990H, 992G, 992K, 993K, 994D, 994F, 994H, CX48-P2300, SPF343C,...
777D, 777F, 777G, 789B, 789C, 789D, 793B, 793C, 793D, 834G, 834H, 834K, 836G, 836H, 844, 844H, 854G, 854K, 988G, 988H, 988K, 990, 990 II, 990H, 992G, 992K, 993K, 994D, 994F, 994H, CX48-P2300, SPF343C,...
8E8328
DISC-FRICTION
776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 789, 789B, 793, 793B, 793D, 834G, 836G, 988G, 988H, 990, 992G, 993K, 994, SPF343C, TH48-E80, TH55-E70
776C, 776D, 777B, 777D, 777F, 777G, 784B, 784C, 785, 785B, 785C, 789, 789B, 793, 793B, 793D, 834G, 836G, 988G, 988H, 990, 992G, 993K, 994, SPF343C, TH48-E80, TH55-E70
1697055
DISC-FRICTION
776C, 776D, 777D, 777F, 777G, 844, 980F, 980G, 980G II, 988G, 990 II, 994, 994D, AD30, D10R, D10T, D11R, D9R, D9T, R2900, R2900G, TH48-E70
776C, 776D, 777D, 777F, 777G, 844, 980F, 980G, 980G II, 988G, 990 II, 994, 994D, AD30, D10R, D10T, D11R, D9R, D9T, R2900, R2900G, TH48-E70
8E2183
DISC-FRICTION
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 776C, 777D, 777F, AD55, AD55B, AD60
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 776C, 777D, 777F, AD55, AD55B, AD60
9W7017
DISC-FRICTION
772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 776C, 776D, 777B, 777D, 777F, 784B, 784C, 785, 785B, 785C, 789, 789B, 789C, 992C, 992D
772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 776C, 776D, 777B, 777D, 777F, 784B, 784C, 785, 785B, 785C, 789, 789B, 789C, 992C, 992D
1967866
DISC-FRICTION
773E, 773F, 773G, 773G LRC, 773G OEM, 775E, 775F, 775G, 775G LRC, 775G OEM, 776C, 776D, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C
773E, 773F, 773G, 773G LRC, 773G OEM, 775E, 775F, 775G, 775G LRC, 775G OEM, 776C, 776D, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C
3512825
DISC
777G, 785D
777G, 785D
3813629
DISC-FRICTION
797B, 797F
797B, 797F
2912902
DISC-FRICTION
795F AC, 795F XQ, 797B, 797F
795F AC, 795F XQ, 797B, 797F
3217367
DISC
735, 735B, 740, 740B
735, 735B, 740, 740B
4339478
DISC-FRICTION
793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ
793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ
2071266
DISC-FRICTION
793D, 793F, 793F AC, 793F-XQ
793D, 793F, 793F AC, 793F-XQ
1869491
DISC
R1300, R1300G, R1300G II
R1300, R1300G, R1300G II
3512825
DISC
777G, 785D
777G, 785D
4169878
DISC
777G, 785D
777G, 785D
3832735
DISC-FRICTION
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777G
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777G
3832734
DISC-FRICTION
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777G
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777G
2859200
DISC-THRUST
797F
797F