DISC 4N9336 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.When Required
Air Compressor - Inspect
Battery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Service Indicator - Inspect
Fuel System - Prime
Fuel System Primary Filter/Water Separator - Drain
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Generator Winding - Test
Maintenance Recommendations
Daily
Coolant Level - Check
Electrical Connections - Check
Engine Oil Level - Check
Generator Load - Check
Power Factor - Check
Voltage and Frequency - Check
Every Week
Air Starting Motor Lubricator Oil Level - Check
Battery Charger - Check
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Control Panel - Inspect/Test
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Bearing Temperature - Test/Record
Generator Lead - Check
Hoses and Clamps - Inspect/Replace
Jacket Water Heater - Check
Space Heater - Test
Stator Winding Temperature - Test
Walk-Around Inspection
Initial 250 Service Hours
Engine Valve Lash - Check
Fuel Injector - Inspect/Adjust
Every 250 Service Hours
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 500 Service Hours
Engine Oil and Filter - Change
Every 500 Service Hours or 1 Year
Fan Drive Bearing - Lubricate
Every 1000 Service Hours
Air Compressor - Inspect
Coolant Sample (Level 2) - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Generator Winding Insulation - Test
Every 1000 Service Hours or 1 Year
Rotating Rectifier - Check
Every 2000 Service Hours
Air Starting Motor Lubricator Bowl - Clean
Crankshaft Vibration Damper - Inspect
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Engine Crankcase Breather - Clean
Engine Mounts - Inspect
Fumes Disposal Filter Element - Replace
Generator Set Vibration - Test/Record
Stator Lead - Check
Every Year
Air Compressor - Inspect
Generator Bearing - Inspect
Stator Lead - Check
Varistor - Check
Varistor - Inspect
Every 3000 Service Hours or 3 Years
Battery - Recycle
Battery - Replace
Coolant (DEAC) - Change
Coolant Extender (ELC) - Add
Every 4000 Service Hours
Engine Valve Lash - Check
Fuel Injector - Inspect/Adjust
Every 4500 Service Hours
Aftercooler Core - Inspect/Clean/Test
Catalyst (DOC) - Clean/Inspect
Diesel Exhaust Fluid Nozzle - Inspect/Clean
Exhaust Inlet Nitrogen Oxide Sensor - Replace
Exhaust Outlet Nitrogen Oxide Sensor - Replace
Filter Screen (Air) - Clean/Replace
Filter Screen (DEF) - Clean/Replace
Heat Shield - Check/Replace
Turbocharger - Inspect
Every 6000 Service Hours or 6 Years
Alternator - Inspect
Coolant (ELC) - Change
Coolant Temperature Regulator - Replace
Prelube Pump - Inspect
Starting Motor - Inspect
Water Pump - Inspect
Every 8000 Service Hours
Rotating Rectifier - Check
Every 9000 Service Hours
Diesel Exhaust Fluid Pump - Replace
Overhaul
Catalyst (DOC) -