DISTRIBUTION AR 3858640 - Caterpillar

Installation Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     8S-9096     Ratchet Puller     2    
B     1U-8228     Lifting Sling     2    
C     140-7742     Protective Sleeve     2    
D     8S-7640     Stand     2    
8S-7621
Tube     2    
Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
Illustration 1 g00525083
Attach Tooling (B) and (C) to dump body (15) , as shown.
Illustration 2 g00525082
Rotate the wheels in order to install axle housing (2) to the machine. Use the hoist in order to raise the dump body off Tooling (D) . Remove Tooling (D) from underneath dump body (15) . Continue positioning axle housing (2) to the machine.
Position an appropriate floor jack under the shaft yoke that is on axle housing (2) . Use the floor jack in order to raise the shaft yoke to a level position.
Illustration 3 g00525083
Use Tooling (B) and (C) in order to lower dump body (15) on the center axle housing.
Illustration 4 g00525060
Install four bolts (11) and the washers that secure bracket (12) to axle housing (2) . Tighten bolts (11) to a torque of 270 40 N m (199 30 lb ft) .
Install four bolts (13) and the washers that secure axle housing (2) to the center suspension frame. Tighten bolts (13) to a torque of 900 100 N m (664 74 lb ft) .
Illustration 5 g00525059
Install four bolts (7) and the washers that secure bracket (8) to axle housing (2) . Tighten bolts (7) to a torque of 270 40 N m (199 30 lb ft) .
Position bracket (10) to the axle housing. Install four bolts (9) and the washers that secure bracket (10) and axle housing (2) to the center suspension frame. Tighten bolts (9) to a torque of 900 100 N m (664 74 lb ft) .
Illustration 6 g00525081
Remove Tooling (A) from each side of center suspension frame (14) .
Illustration 7 g00525083
Remove Tooling (B) and (C) from dump body (15) .
Illustration 8 g00525058
Connect breather hose (3) to center axle housing (2) . Connect hydraulic hose (6) to the differential. Install bolt (5) , the washer and hose clamp (4) that secures hydraulic hose (6) to the differential.
Illustration 9 g00525057
Connect hydraulic brake hose (1) to the brake line that is on center axle housing (2) .
Fill the axle housing with fluid to the proper level. See Operation and Maintenance Manual, SEBU7028 for the correct procedure., End By:
Install the center axle stabilizer rod. Refer to Disassembly and AssemblySENR9129, "Center Axle Stabilizer Rod - Remove and Install" .
Install the rear axle housing. Refer to Disassembly and Assembly, "Rear Axle Housing - Install". The information is in this manual.
Install the center universal joint. Refer to Disassembly