DOOR GP 6G2395 - Caterpillar

Illustration 1 g03518946
Table 1
Specification for 387-2116 Control Valve Gp    
Item     Qty     Part     Specification Description    
1     2     102-7365 Bolt     Torque to
20 3 N m (177 27 lb in).    
2     2     6V-5192 Socket Head Bolt     Torque to
20 3 N m (177 27 lb in).    
3     1     162-0177 Plug As     Torque to
32 5 N m (283 44 lb in).    
Illustration 2 g03520676
Section B-B
Table 2
Item     Qty     Part     Specification Description    
4     As required, use the shims in order to obtain
0.75 mm (0.030 inch) gap between shim and spring:    
2 2J-2866 Shim     Thickness is
0.12 mm (0.005 inch).    
6 4T-4628 Shim     Thickness is
0.50 mm (0.020 inch).    
5     1     153-6976 Spring     Length under test force is
54.0 mm (2.13 inch).    
Free length after test is
54.0 mm (2.13 inch).
6     1     4T-4631 Spring     Length under test force is
40.0 mm (1.57 inch).    
Test force is
67.6 5.4 N (15.2 1.2 lb).
Free length after test is
51.8 mm (2.04 inch).
7     1     161-2684 Screw     Torque to
20 3 N m (177 27 lb in).    
8     2     9T-1573 Check and Relief Valve Gp     Torque to
145 15 N m (107 11 lb ft).    
9     2     085-8091 Bolt     Torque to
60 7 N m (44 5 lb ft).    
10     1     100-8011 Plug     Torque to
300 40 N m (221 30 lb ft).    
11     1     096-3831 Orifice     Torque to
9 to 14 N m (80 to 124 lb in).    
12     1     2S-2596 Spring     Length under test force is
7.9 mm (0.31 inch).    
Test force is
4.226 0.338 N (0.950 0.076 lb).
Free length after test is
33.3 mm (1.31 inch).
13     1     123-9624 Spring     Length under test force is
57.0 mm (2.24 inch).    
Test force is
145.5 7.3 N (32.7 1.6 lb).
Free length after test is
64.70 mm (2.547 inch).
14     4     6E-1637 Shim     As required, use the shims:    
Thickness is
1.0 mm (0.04 inch).