DOWEL 6V3537 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 487-3140 Removal Tool 1 Start By:
Remove control panel.
Remove crankcase breather.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Contact with high pressure fuel may cause personal injury or death. Wait 60 seconds after the engine has stopped to allow fuel pressure to purge before any service or repair is performed on the engine fuel lines.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06064994
Remove P-clips (2) and tube assemblies (1). Remove tube assembly (3).
Illustration 2 g06065108
Remove clamps (5) and tube assemblies (4). Disconnect harness assembly (6) and remove tube assembly (7).
Illustration 3 g06066163
Remove flange nut (8).
Illustration 4 g06120061
Install Tooling (A). Use Tooling (A) to remove fuel pump gear (9).
Illustration 5 g06066180
Remove nuts (10) and nuts (12). Remove fuel injection pump (11).Installation Procedure
Install fuel injection pump (11) in the reverse order of removal.
Tighten bolts (12) to a torque of 33 3 N m (292 27 lb in).
Tighten bolts (10) to a torque of 38 4 N m (28 3 lb ft).
Tighten nut (8) to a torque of 250 25 N m (184 18 lb ft).
Tighten tube assembly (7) to a torque of 50 5 N m (37 4 lb ft).
Tighten tube assemblies (4) to a torque of 42 2 N m (31 1 lb ft).
Tighten tube assembly (3) to a torque of 40 4 N m (30 3 lb ft).
Tighten P-clips (2) to a torque of 14 2 N m (124 18 lb in).
Tighten tube assemblies (1) to a torque of 43 3 N m (32 2 lb ft).