1150597 DRIVE GP-AUXILIARY Caterpillar parts
5130, 5130B, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D
Rating:
Alternative (cross code) number:
CA1150597
115-0597
1150597
CA1150597
115-0597
1150597
MINING EXCAVATOR, TRUCK,
Compatible equipment models: 1150597:
Information:
Introduction
This test and adjust procedure is for the bowl relief valve. The Implement relief pressure is the deference between the pump supply pressure and the implement tank return pressure.Tooling Required
Illustration 1 g01623868
Tooling (B)
Table 1
Tool    Item    Part Number    Description    Qty    
B     198-4240     Digital Pressure Indicator Gp        
    B1     198-4234     Digital Indicator     1    
    B2     251-9600     Pressure Sensor Gp (0 to 68,900 kPa (0 to 10,000 psi))     2    
B3 198-4236     Adapter Cable As     2    Machine Preparation
Move the machine to a smooth, horizontal location. Move the machine away from other operating machines and away from personnel. Place the transmission direction control switch in the NEUTRAL position. Engage the parking brake. Lower the bowl to the ground. Retract the ejector cylinder and disengage the cushion hitch. Shut off the engine and turn the engine start switch to the ON position. Place chocks in front of the wheels and behind the wheels.
Perform the following steps prior to the pilot pressure diminishing. The procedure should be performed no more than 1/2 hour after the engine has been shut off.
Move the control levers through the full range of travel. This movement of the levers will relieve any pressure that may be present in the hydraulic system. Turn the engine start switch to the OFF position.
Slowly loosen the filler cap for the hydraulic oil tank in order to release the pressure.Preparation for the Test
Illustration 2 g02622518
(1) Drain to hydraulic tank tap (2) Ejector relief valve (3) Bowl relief valve (4) Pilot pressure relief valve (5) Pilot pressure tap (6) Pump pressure tap (7) Load sense relief valve
Install a pressure sensor (B) onto the drain to the hydraulic tank tap (1) .
Remove the dust cover from pump pressure tap (6) on the implement control valve and connect tooling (B) to the test port.
Warm the engine up to the normal operating temperature.Perform the Test
Slowly raise the bowl to the fully raised position and bring the engine to a HIGH IDLE. Hold the control joystick in the BOWL RAISE position. The bowl raise relief pressure shall be 25800 690 kPa (3742 100 psi). The relief pressure is the pressure difference between ports (6) and (1) Adjust the Relief Pressure
If the relief pressure is set to low, then adjust the bowl relief valve (3) . Loosen lock nut and turn set screw clockwise. Turn the set screw until the relief valve pressure is 25800 690 kPa (3742 100 psi). Then tighten lock nut and check the relief valve pressure again.
This test and adjust procedure is for the bowl relief valve. The Implement relief pressure is the deference between the pump supply pressure and the implement tank return pressure.Tooling Required
Illustration 1 g01623868
Tooling (B)
Table 1
Tool    Item    Part Number    Description    Qty    
B     198-4240     Digital Pressure Indicator Gp        
    B1     198-4234     Digital Indicator     1    
    B2     251-9600     Pressure Sensor Gp (0 to 68,900 kPa (0 to 10,000 psi))     2    
B3 198-4236     Adapter Cable As     2    Machine Preparation
Move the machine to a smooth, horizontal location. Move the machine away from other operating machines and away from personnel. Place the transmission direction control switch in the NEUTRAL position. Engage the parking brake. Lower the bowl to the ground. Retract the ejector cylinder and disengage the cushion hitch. Shut off the engine and turn the engine start switch to the ON position. Place chocks in front of the wheels and behind the wheels.
Perform the following steps prior to the pilot pressure diminishing. The procedure should be performed no more than 1/2 hour after the engine has been shut off.
Move the control levers through the full range of travel. This movement of the levers will relieve any pressure that may be present in the hydraulic system. Turn the engine start switch to the OFF position.
Slowly loosen the filler cap for the hydraulic oil tank in order to release the pressure.Preparation for the Test
Illustration 2 g02622518
(1) Drain to hydraulic tank tap (2) Ejector relief valve (3) Bowl relief valve (4) Pilot pressure relief valve (5) Pilot pressure tap (6) Pump pressure tap (7) Load sense relief valve
Install a pressure sensor (B) onto the drain to the hydraulic tank tap (1) .
Remove the dust cover from pump pressure tap (6) on the implement control valve and connect tooling (B) to the test port.
Warm the engine up to the normal operating temperature.Perform the Test
Slowly raise the bowl to the fully raised position and bring the engine to a HIGH IDLE. Hold the control joystick in the BOWL RAISE position. The bowl raise relief pressure shall be 25800 690 kPa (3742 100 psi). The relief pressure is the pressure difference between ports (6) and (1) Adjust the Relief Pressure
If the relief pressure is set to low, then adjust the bowl relief valve (3) . Loosen lock nut and turn set screw clockwise. Turn the set screw until the relief valve pressure is 25800 690 kPa (3742 100 psi). Then tighten lock nut and check the relief valve pressure again.
Caterpillar SIS machinery equipment:
Caterpillar SIS
777C Truck 776C Tractor 2TK00001-UP (MACHINE) POWERED BY 3508 Engine »
115-0597
DRIVE GP-AUXILIARY
784B Tractor 5RK00001-UP (MACHINE) POWERED BY 3512 Engine »
115-0597
DRIVE GP-AUXILIARY
785B Off-Highway Truck 6HK00001-UP (MACHINE) POWERED BY 3512 Engine »
115-0597
DRIVE GP-AUXILIARY
789B Off-HighwayTruck 7EK00001-UP (MACHINE) POWERED BY 3516 Engine »
115-0597
DRIVE GP-AUXILIARY
5130 Excavator 5ZL00001-UP (MACHINE) POWERED BY 3508 Engine »
115-0597
DRIVE GP-AUXILIARY
776D Tractor 5ER00001-UP (MACHINE) POWERED BY 3508B Engine »
115-0597
DRIVE GP-AUXILIARY
777D Truck 3PR00001-UP (MACHINE) POWERED BY 3508 Engine »
115-0597
DRIVE GP-AUXILIARY
5130B Excavator 4CS00001-UP (MACHINE) POWERED BY 3508B Engine »
115-0597
DRIVE GP-AUXILIARY
777D HAA Off-Highway Truck 2YW00001-UP (MACHINE) POWERED BY 3512B Engine »
115-0597
DRIVE GP-AUXILIARY
785C Off-HighwayTruck 1HW00001-UP (MACHINE) POWERED BY 3512B Engine »
115-0597
DRIVE GP-AUXILIARY
785C HAA Off-Highway Truck 5AZ00001-UP (MACHINE) POWERED BY 3516B Engine »
115-0597
DRIVE GP-AUXILIARY
784C Tractor 2PZ00001-UP (MACHINE) POWERED BY 3512 Engine »
115-0597
DRIVE GP-AUXILIARY
789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY 3516 Engine »
115-0597
DRIVE GP-AUXILIARY
776D Tractor AFS00001-UP (MACHINE) POWERED BY 3508B Engine »
115-0597
DRIVE GP-AUXILIARY
777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine »
115-0597
DRIVE GP-AUXILIARY
777D Truck AGY00001-UP (MACHINE) POWERED BY 3512B Engine »
115-0597
DRIVE GP-AUXILIARY
5230B Excavator 4HZ00001-UP (MACHINE) POWERED BY 3516B Engine »
115-0597
DRIVE GP-AUXILIARY
785C Off-Highway Truck APX00001-UP (MACHINE) POWERED BY 3512B Engine »
115-0597
DRIVE GP-AUXILIARY
3512B Engine Emissions Repower Tier I For 785 Off-Highway Truck 8GB00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3508B Engine Emissions Repower Tier I For 777B And 777D Off-Highway Truck 2YW00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3508B Engine Emissions Retrofit Repower Tier I For 777 Truck 84A00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3508B Engine Emissions Retrofit Repower Tier I For 777C Off Highway Truck 4XJ00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine »
115-0597
DRIVE GP-AUXILIARY
785D Off-Highway Truck MSY00001-UP (MACHINE) POWERED BY 3512C Engine »
115-0597
DRIVE GP-AUXILIARY
785D OEM Off-Highway Truck DMC00001-UP (MACHINE) POWERED BY 3512 Engine »
115-0597
DRIVE GP-AUXILIARY
789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine »
115-0597
DRIVE GP-AUXILIARY
3508B Engine Emissions Retrofit Repower Tier I For 777B Off Highway Truck 4YC00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3512 Engine For 785 Truck 8GB00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
789D XQ Off-Highway Truck SHH00001-UP (MACHINE) POWERED BY 3516 Engine »
115-0597
DRIVE GP-AUXILIARY
3516B Custom Engine For 789C Off-Highway Truck 2BW00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3516 Engine Emissions Certified Rebuild Upgrade Retrofit Tier I Equivalent Level for 789 Off-Highway Truck 9ZC00001-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
3512B Engine Emissions Certified Rebuild Upgrade Retrofit Tier I Equivalent Level for 785 Off-Highway Truck 8GB00223-UP (MACHINE) »
115-0597
DRIVE GP-AUXILIARY
Cat SIS web machinery list:
Parts drive Caterpillar catalog:
1343675
DRIVE GP-SWING
5110B, 5130, 5130B, 5230, 5230B
5110B, 5130, 5130B, 5230, 5230B
3679680
DRIVE GP-FAN
789D
789D
2465601
DRIVE GP-FAN
789C
789C
6C0012
DRIVE-CONTROL
446, 446B, 789, 789B, 789C, 793B, 793C, 793D, 793F OEM, 797, 920, 926, 950B, 950F, 950F II, 960F, 966F, 966F II, 970F, D25C, D300B, D30C, D350C, D35C, D35HP, D400, D44B, D550B, RT100, RT50, TH103, TH6...
446, 446B, 789, 789B, 789C, 793B, 793C, 793D, 793F OEM, 797, 920, 926, 950B, 950F, 950F II, 960F, 966F, 966F II, 970F, D25C, D300B, D30C, D350C, D35C, D35HP, D400, D44B, D550B, RT100, RT50, TH103, TH6...
6N3826
DRIVE AS-MOTOR
1090, 1190, 1190T, 120M, 120M 2, 1290T, 12M, 12M 2, 12M 3, 12M 3 AWD, 1390, 140H, 140M, 140M 2, 140M 3, 140M 3 AWD, 14H, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16G, 16H, 16H NA, 16M, 2290, 2390, 2391,...
1090, 1190, 1190T, 120M, 120M 2, 1290T, 12M, 12M 2, 12M 3, 12M 3 AWD, 1390, 140H, 140M, 140M 2, 140M 3, 140M 3 AWD, 14H, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 16G, 16H, 16H NA, 16M, 2290, 2390, 2391,...
1P2508
DRIVE AS-MOTOR
1673B, 16G, 245, 3406, 3408, 3412, 631D, 633D, 637D, 651, 657B, 772, 777, 988B, D10, D320A, D330A, D342, D342C, D348, D379, D379A, D398, D399, D44B, D550B, D9L, G398
1673B, 16G, 245, 3406, 3408, 3412, 631D, 633D, 637D, 651, 657B, 772, 777, 988B, D10, D320A, D330A, D342, D342C, D348, D379, D379A, D398, D399, D44B, D550B, D9L, G398
1P6361
DRIVE ASSEM.
120G, 12G, 140G, 16G, 613C, 631C, 631E, 651E, 657E, 773, 777B, 815B, 824B, 950B, 951B, 955L, 988B, 992C, D4D, D5, D5H, D7G
120G, 12G, 140G, 16G, 613C, 631C, 631E, 651E, 657E, 773, 777B, 815B, 824B, 950B, 951B, 955L, 988B, 992C, D4D, D5, D5H, D7G
9T1294
DRIVE SHAFT
235, 631E, 637E, 639D, 784B, 784C, 994F, 994H
235, 631E, 637E, 639D, 784B, 784C, 994F, 994H
1427051
DRIVE
69D, 769D, 771D, 773D, 775D, 776D, 777D, 924G, 924GZ, 928G, D250E II, D300E II, IT28G
69D, 769D, 771D, 773D, 775D, 776D, 777D, 924G, 924GZ, 928G, D250E II, D300E II, IT28G
9T6842
DRIVE
784B, 784C, 785, 785B, 785C, 785D, 916, IT18B, PM-201, PM-565, PM-565B
784B, 784C, 785, 785B, 785C, 785D, 916, IT18B, PM-201, PM-565, PM-565B
6I4427
DRIVE GP-FAN
769C, 771C, 772B, 773B, 775B, 776C
769C, 771C, 772B, 773B, 775B, 776C
1299494
DRIVE GP-FAN
784B, 785B, 789B, 793B, 793C
784B, 785B, 789B, 793B, 793C
3783828
DRIVE AR-FINAL
D6T LGP, D6T XL
D6T LGP, D6T XL
3529022
DRIVE GP-FINAL
307D, 308D
307D, 308D
2955199
DRIVE GP-FAN
777G
777G
7L4489
DRIVE GP-CAMSHAFT
D348, D349
D348, D349
6C0334
DRIVE GP-PUMP
215, 215B
215, 215B
7C4664
DRIVE GP-FAN
3406B, 3406C
3406B, 3406C
4N2471
DRIVE GP-FAN
245, 621B
245, 621B
2601939
DRIVE GP-ACCESSORY
966H, 972H, 980C, D8N
966H, 972H, 980C, D8N
1962488
DRIVE GP-AUXILIARY
330B L, W330B
330B L, W330B
1836766
DRIVE GP-PUMP
PF-290B, PS-360B
PF-290B, PS-360B