DRIVE GP-SWING 4744960 - Caterpillar

Image1.7.1
Using Image 1.7.1 as a reference.
Assemble ring terminal to DCU relay stud shown.
Middle Relay (457-2324)
Connect to Switched side of Relay (Right Post)
Image1.8.1
Using Image 1.8.1 as a reference.
Route new Wire As. as shown in red.
Secure Wire As. to Engine Harness with tie straps (3S-2093) to prevent contact with other components.
Image1.9.1
Image1.9.2
Using Image 1.9.1 and 1.9.2 as a reference.
Route new Wire As. as shown in red.
Insert 9W-0844 Terminal into Position 54 of 70-pin Engine Interface connector highlighted in Image 1.10.1.
Image1.10.1
***Rear Door Seal PN 474-9649 Improperly Installed***
Rear doors are installed with an extra section of seal making it difficult to latch the doors. Seal on back side of left rear door needs to be removed.
Use Images 1.11.1 and 1.11.2 as references.
Image1.11.1
Image1.11.2
***Tank Ground Missing***
The tank ground may be missing. Install ground cable between generator left foot and the left generator mounting pad.
Parts required are the following:
0950827 LOCKWASHER
1293178 LOCKNUT-THIN
1293180 LOCKNUT-JAM
2140910 LOCKWASHER
4808216 CABLE AS
8T4183 BOLT-HEX HEAD
8T4223 WASHER-HARD
8T4971 BOLT
9X2038 WASHER-HARD
Kopr-shield or Loctite Graphite-50 Anti-Seize compound
Image1.12.1
Ground location can be accessed through the left rear door of the package.
Image1.13.1
Remove and dispose of existing bolt from left generator foot. The existing hole in the left generator mounting pad will be used for the connection to the tank.
Image1.14.1
Grind area around each hole to achieve bare metal
Image1.15.1
Apply Thomas & Betts CP8-TB Kopr-Shield compound or Loctite Graphite-50 Anti-Seize compound to ground location to improve conductivity.
Image1.16.1
Install 480-8216 cable assembly. Use one 8T-4971 bolt, two 9X-2038 washers and one 129-3178 locknut at location on left generator foot. Tighten to 12 +/-3 Nm. Use one 8T-4183 bolt, two 8T4223 washers and one 129-3180 locknut at left generator mounting pad location. Tighten to 100 +/- 20 Nm. Ensure washers under bolt head are between bolt and generator lug. Washers must not be placed between lug and bare metal surfaces.