EDGE-CUTTING 1019350 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9041 Cylinder Installation Tool 1
B 9U-5335 Cylinder Press 2
4C-6987 Socket 1
1W-2361 Cylinder Head Nut 2
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Inspect the cylinder liner.
Illustration 1 g00575575
Measure the groove depth of the gasket at four places. The depth of the groove must be 3.50 0.15 mm (0.138 0.006 inch). The depth of the groove must not vary more than 0.02 mm (0.0008 inch).
Illustration 2 g00575577
Measure the thickness of the cylinder liner flange at four places. The thickness of the flange must be 33.00 0.03 mm (1.299 0.001 inch). The thickness of the flange must not vary more than 0.013 mm (0.0005 inch).
Illustration 3 g00575579
Use a dial bore gauge to measure the cylinder liner's inside diameter at four locations. The cylinder liner should be measured at two points that are separated by 90 degrees at each location. The inside diameter of a new cylinder liner is 300.025 0.025 mm (11.8120 0.0010 inch).
Illustration 4 g00575580
Remove the rust and/or deposits from the outside surface of the cylinder liner. Use glass beads or a wire brush.
Thoroughly clean the cylinder liner bore in the cylinder block. Apply liquid soap or P80 rubber lubricant on the sealing surfaces.
Install the O-ring seal (2) and three O-ring seals (4) on the cylinder liner (3).
Apply liquid soap or P80 rubber lubricant on the O-ring seals.Note: Do not install the cylinder liners with the seal plates in position. Aluminum debris will prevent the cylinder liners from seating properly.
Fasten a Tool (A) and a suitable lifting device to the cylinder liner (3).
Carefully lower the cylinder liner into the cylinder block. Lower the cylinder liner until the lower O-ring seals of the cylinder liner enter the seal bore in the cylinder block.
Remove Tool (A). Tap the top of the cylinder liner with a large rubber mallet to seat the cylinder liner in the cylinder block. Tool (B) is also available to seat the cylinder liner in the cylinder block.End By:
Install the piston and connecting rod.