3905451 EDGE AS Caterpillar parts
320D, 320D GC, 320D LRR, 320D RR, 320D2, 320D2 L, 321D LCR, 323D L, 323D2 L
Rating:
Alternative (cross code) number:
CA3905451
390-5451
3905451
CA3905451
390-5451
3905451
Weight: 338 pounds 153 kg.
EXCAVATOR,
Compatible equipment models: 3905451:
Number on catalog scheme:
5
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Information:
Probable Causes
Alternator
Charging CircuitRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Condition of the Alternator Drive Belts
A. Inspect the condition of the alternator drive belts.
B. Check the belt tension. If the engine is equipped with an automatic belt tensioner, check the automatic belt tensioner.
Excessive belt tension can result in damage to the alternator.
Drive belt
Result: The alternator drive belts are in good condition and the belt tension is correct.
Proceed to Test Step 2.
Result: The alternator drive belts are not in good condition or the belt tension is incorrect.
If the alternator drive belts are worn or damaged, replace the belts. Refer to Disassembly and Assembly for the correct procedure.
If necessary, replace the automatic belt tensioner. Refer to Disassembly and Assembly for the correct procedure.
2. Condition of the Alternator Drive Pulley
A. Check the condition of the alternator drive pulley. Look for deep grooves that have been worn into the pulley by the belt. Check that the nut for the pulley has not become loose.
Alternator Drive Pulley
Result: There is excessive wear on the alternator drive pulley.
Replace the pulley.
Result: The alternator drive pulley nut was loose.
Tighten the nut.
Result: There is not excessive wear on the alternator drive pulley.
Proceed to Test Step 3.
3. Wear of the Alternator Bearings
A. Check the alternator bearings for signs of wear.
Alternator bearings
Result: The alternator bearings are OK.
Proceed to Test Step 4.
Result: The alternator bearings are not OK.
Repair the alternator or replace the alternator, as needed. Refer to Disassembly and Assembly for the correct procedure.
4. Operation of the Alternator or Regulator
A. Verify that the alternator or the regulator is operating correctly. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting" for the proper testing procedures.
Regulator and alternator
Result: The regulator and alternator are operating properly.
Proceed to Test Step 5.
Result: The regulator and alternator are not operating properly.
Repair the alternator and regulator or replace the alternator and regulator, as needed. Refer to Disassembly and Assembly for the correct procedure.
5. Inspection of the Charging Circuit
A. Inspect the battery cables, wiring, and connections in the charging circuit.
Charging circuit
Result: The charging circuit is not working properly.
Clean all connections and tighten all connections. Replace any faulty parts.
Complete the procedure in the order in which the steps are listed.If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Alternator
Charging CircuitRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Condition of the Alternator Drive Belts
A. Inspect the condition of the alternator drive belts.
B. Check the belt tension. If the engine is equipped with an automatic belt tensioner, check the automatic belt tensioner.
Excessive belt tension can result in damage to the alternator.
Drive belt
Result: The alternator drive belts are in good condition and the belt tension is correct.
Proceed to Test Step 2.
Result: The alternator drive belts are not in good condition or the belt tension is incorrect.
If the alternator drive belts are worn or damaged, replace the belts. Refer to Disassembly and Assembly for the correct procedure.
If necessary, replace the automatic belt tensioner. Refer to Disassembly and Assembly for the correct procedure.
2. Condition of the Alternator Drive Pulley
A. Check the condition of the alternator drive pulley. Look for deep grooves that have been worn into the pulley by the belt. Check that the nut for the pulley has not become loose.
Alternator Drive Pulley
Result: There is excessive wear on the alternator drive pulley.
Replace the pulley.
Result: The alternator drive pulley nut was loose.
Tighten the nut.
Result: There is not excessive wear on the alternator drive pulley.
Proceed to Test Step 3.
3. Wear of the Alternator Bearings
A. Check the alternator bearings for signs of wear.
Alternator bearings
Result: The alternator bearings are OK.
Proceed to Test Step 4.
Result: The alternator bearings are not OK.
Repair the alternator or replace the alternator, as needed. Refer to Disassembly and Assembly for the correct procedure.
4. Operation of the Alternator or Regulator
A. Verify that the alternator or the regulator is operating correctly. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting" for the proper testing procedures.
Regulator and alternator
Result: The regulator and alternator are operating properly.
Proceed to Test Step 5.
Result: The regulator and alternator are not operating properly.
Repair the alternator and regulator or replace the alternator and regulator, as needed. Refer to Disassembly and Assembly for the correct procedure.
5. Inspection of the Charging Circuit
A. Inspect the battery cables, wiring, and connections in the charging circuit.
Charging circuit
Result: The charging circuit is not working properly.
Clean all connections and tighten all connections. Replace any faulty parts.
Complete the procedure in the order in which the steps are listed.If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Caterpillar parts catalog:
Parts edge Caterpillar catalog:
320D, 320D GC, 320D L, 323D L
3781337
EDGE-CUTTING
320D, 320D GC, 320D L, 323D L
320D, 320D GC, 320D L, 323D L
3780401
EDGE AS
320D, 320D GC, 320D L, 323D L
320D, 320D GC, 320D L, 323D L
3483244
EDGE-CUTTING
320D, 320D GC, 320D L, 323D L, 336E L
320D, 320D GC, 320D L, 323D L, 336E L
3780321
EDGE AS
320D, 320D2, 320E LN, 323D L
320D, 320D2, 320E LN, 323D L
3206441
EDGE AS
320D, 320D L, 323D L
320D, 320D L, 323D L
3780370
EDGE AS
320D, 320D GC, 320D2
320D, 320D GC, 320D2
3564345
EDGE AS
323D L, 323D LN, 323D2 L, 324E LN, 329E LN
323D L, 323D LN, 323D2 L, 324E LN, 329E LN
3719052
EDGE-CUTTING
323D L, 323D2 L, 324E LN, 329E LN
323D L, 323D2 L, 324E LN, 329E LN
3483099
EDGE AS
320E LN, 320E LRR, 323D2 L, 323E L
320E LN, 320E LRR, 323D2 L, 323E L
4199963
EDGE AS
323D L, 323D2 L
323D L, 323D2 L
3780357
EDGE AS
323D L, 323D2 L
323D L, 323D2 L
3780320
EDGE AS
320D, 320D GC, 320D LRR, 320D RR, 320D2, 320D2 L, 323D L, 323D2 L
320D, 320D GC, 320D LRR, 320D RR, 320D2, 320D2 L, 323D L, 323D2 L
3311881
EDGE AS
320D, 320D LRR, 320D RR
320D, 320D LRR, 320D RR
2550383
EDGE AS
320D, 320E, 320E RR, 323D L
320D, 320E, 320E RR, 323D L
2550351
EDGE AS
320D, 320E, 320E RR, 323D L
320D, 320E, 320E RR, 323D L
2550385
EDGE AS
320D, 323D L
320D, 323D L
2550372
EDGE AS
320D, 323D L
320D, 323D L
2928978
EDGE AS
M322D, M322D MH
M322D, M322D MH
2793933
EDGE AS-LEVELING
M322D, M322D MH
M322D, M322D MH
2928979
EDGE AS
M322D, M322D MH
M322D, M322D MH
2793916
EDGE AS-CUTTING
M322D, M322D MH
M322D, M322D MH
2698509
EDGE AS
320D, 320D L, 320D LN
320D, 320D L, 320D LN
3719146
EDGE AS
320D, 320D LRR, 320D RR, 320D2, 320D2 L, 323D L, 323D2 L
320D, 320D LRR, 320D RR, 320D2, 320D2 L, 323D L, 323D2 L