EDGE-CUTTING 8E5793 - Caterpillar

Procedure for the installation of the lines
Illustration 5 g02612196
Left side Illustration is detail of G
Right side Illustration is detail of H
Illustration 6 g02612398
Table 4
Specification for 304-9602 Fuel Injection Lines Gp
Item Qty Part Specification Description
1. Lubricate the O-ring (27) that seals the collar of the line (10) with clean engine oil. Refer to Illustration 5. Lubricate the end (26) of line (10) with clean engine oil prior to assembly. Refer to Illustration 5.
2. Off the engine, insert line (10) into block (6).
3. Evenly tighten line (10) to block (6) with the washers and the bolts. Tighten the bolts to 10 N m (89 lb in).
4. On the engine, insert line (10) into rail (1). Refer to Illustration 1.
5. Evenly hand tighten line (10) to rail (1) with the washers and the bolts.
6. Evenly hand tighten the bolts of block (6) to the pump adapter.
7. Evenly tighten line (10) to rail (1). Turn each bolt no more than 90 degrees at one time. Tighten the bolts to 20 N m (177 lb in).
8. Evenly tighten the bolts of block (6) to the pump adapter. Tighten the bolts to 20 N m (177 lb in).
9. Evenly tighten line (10) to rail (1). Turn each bolt no more than 45 degrees at one time. Tighten the bolts to 40 N m (30 lb ft).
10. Evenly tighten the bolts of block (6) to the pump adapter. Tighten the bolts to standard torque.
11. Install adjustable bracket (11) and tighten adjustable bracket (11) by using the adjustable bracket's mounting hardware.
12. Lubricate the O-ring (27) that seals the collar of the line (9) with clean engine oil. Refer to Illustration 5. Lubricate the end (26) of line (9) with clean engine oil prior to assembly. Refer to Illustration 5.
13. Evenly hand tighten line (9) to the pump with the washers and the bolts.
14. Evenly hand tighten line (9) to block (6) with the washers and the bolts.
15. Evenly tighten line (9) to the pump. Turn each bolt no more than 90 degrees at one time. Tighten the bolts to 20 N m (177 lb in).
16. Evenly tighten line (9) to block (6). Turn each bolt no more than 90 degrees at one time. Tighten the bolts to 20 N m (177 lb in).
17. Evenly tighten line (9) to the pump. Turn each bolt no more than 45 degrees at one time. Tighten the bolts to 40 N m (30 lb ft).
18. Evenly tighten line (9) to block (6). Turn each bolt no more than 45 degrees at one time. Tighten the bolts to 40 N m (30 lb ft).
19. Install adjustable bracket (8) and tighten adjustable bracket (8) by using the adjustable bracket's mounting hardware.
20. Lubricate the O-rings (27) that seal the collars of the line (4) with clean engine oil. Refer to Illustration 5. Lubricate the ends (26) of line (4) with clean engine oil prior to assembly. Refer to Illustration 5.
21. Insert line (4) into rail (1) and into rail (7). Refer to