0022471 ELBOW Caterpillar parts
Rating:
Alternative (cross code) number:
CA0022471
002-2471
0022471
CA0022471
002-2471
0022471
Weight: 2 pounds 0 kg.
Information:
Electrical shock hazard. The electronic unit injector system uses 67-73 volts.
Turn the keyswitch to the OFF position. A strong electrical shock hazard is present if the keyswitch is not turned OFF.
Disconnect the connectors from the valve cover base.
Turn the keyswitch to the ON position.
Perform the "Injector Solenoid Test" at least two times. Expected Result:All cylinders indicate "Current Below Normal".Results:
OK - All cylinders indicate "Current Below Normal". Proceed to Test Step 10.
Not OK - One or more cylinders indicate "Current Above Normal". Note the cylinders that indicate "Current Above Normal". Proceed to Test Step 9.Test Step 9. Check the ECM for a Short Circuit
Electrical shock hazard. The electronic unit injector system uses 67-73 volts.
Turn the keyswitch to the OFF position. A strong electrical shock hazard is present if the keyswitch is not turned OFF.
Disconnect connector P2 from the ECM and check for evidence of moisture entry.
Turn the keyswitch to the ON position.
Perform the "Injector Solenoid Test" at least two times. Expected Result:All cylinders indicate "Current Below Normal" when connector P2 is disconnected from the ECM.Note: When the engine harness is disconnected, all of the diagnostic codes for supply voltage to the sensors will be active. This is normal. Clear all of the logged diagnostic codes after completing this test step.Results:
OK - The short circuit is in the engine harness.Repair: The fault is most likely to be in one of the wires to the injector. Inspect the connectors for moisture and for corrosion. Also, check the wire insulation for damage and for strands that are exposed.Repair the engine harness or replace the engine harness, as required. Clear all diagnostic codes after completing this test step.Verify that the repair eliminates the fault.STOP
Not OK - There may be a fault with the ECM.Repair: Perform the following procedure:
Make sure that the latest flash file for the application is installed in the ECM. Refer to Troubleshooting, "Flash Programming".
Use the electronic service tool in order to perform the "Injector Solenoid Test".
Use the electronic service tool to check for active diagnostic codes.
If diagnostic codes are still active, contact the technical communicator at the Caterpillar dealer. Note: This consultation can greatly reduce the repair time.
If necessary, install a test ECM. Refer to Troubleshooting, "Replacing the ECM".
Use the electronic service tool in order to perform the "Injector Solenoid Test".
If the fault is eliminated with the test ECM, reconnect the suspect ECM. Verify that the active diagnostic code returns.
If the active diagnostic code returns with the suspect ECM, replace the ECM. Use the electronic service tool in order to clear all logged diagnostic codes and then verify that the repair eliminates the fault.STOPTest Step 10. Check the Engine Harness Under the Valve Cover for a Short Circuit
Electrical shock hazard. The electronic unit injector system uses 67-73 volts.
Turn the keyswitch to the OFF position. A strong electrical shock hazard is present if the keyswitch is not turned OFF.
Remove the valve cover.
Disconnect each of the injectors that indicate a "Short" from the wiring harness. Ensure that each of the connectors from
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