ELBOW-COOLER OUTLET 4W5919 - Caterpillar

Illustration 38 g03676572
Install Tooling (H) in shaft assembly (19).
Hold idler gear (16) in position in torque converter housing (3). Install shaft assembly (19).
Remove Tooling (H) from shaft assembly (19).
Install bolt (15) and the washer. Tighten bolt (15) to a torque of 120 20 N m (90 15 lb ft).
Install spring pins (17).
Install O-ring seal (18).
Illustration 39 g03674417
Install relief valve body (14) and the two O-ring seals.
Illustration 40 g03674411
Install manifold (13) and the O-ring seal.
Illustration 41 g03674384
Lower the temperature of bearing cup (11). Install bearing cup (11) in torque converter housing (3).
Illustration 42 g03676761
Raise the temperature of bearing cones (12). Install bearing cones (12) on drive gear (10).
Illustration 43 g03674377
Install drive gear (10).
Illustration 44 g03674374
Install adapter (9) and the O-ring seal.
Illustration 45 g03674346
Apply the lubricant that is being sealed to O-ring seal (8). Install O-ring seal (8) and shims (7).
Lower the temperature of bearing cup (6). Install bearing cup (6) into pump adapter (5).
Illustration 46 g03676772
Install Tooling (J) in torque converter housing (3).
Install pump adapter (5) and the shims on torque converter housing (3).
Install bolts (6) and the washers.
Illustration 47 g03676880
Typical Example
Use Tooling (K) in order to check bearing end play. The bearing end play must be 0.15 0.05 mm (0.006 0.002 inch). Add or remove shims in order to get the correct bearing end play. Note: If end play is less than 0.10 mm (0.004 inch), add additional shims. If end play is greater than 0.20 mm (0.008 inch), remove shims.
Illustration 48 g03677169
Apply the lubricant that is being sealed to O-ring seal (4). Install O-ring seal (4) on torque converter housing (3).
Illustration 49 g03677180
Install Tooling (L) in torque converter (28).
Illustration 50 g03677194
Use Tooling (A) and a suitable lifting devise in order to position torque converter housing (3) onto torque converter (28), as shown. The weight of torque converter housing (3) is approximately 120 kg (265 lb). Install two of bolts (2) and the washers.
Illustration 51 g03674083
Install the remaining bolts (2) and the washers. Tighten bolts (2) to a torque of 120 20 N m (90 15 lb ft). End By:
Connect the torque converter to the transmission and the output transfer gears.