ELECTRICAL AR 3961647 - Caterpillar

Illustration 1 g03336909
Aftercooler condensate drain valves
(1) Drain valves
(2) Valve seats
(3) Plungers The engine boost pressure forces the plunger to move down to the valve seat. The plunger must close against the seat at a pressure of 27.5 kPa (4 psi). When the engine stops, the absence of boost pressure allows the plunger to rise to the open position, allowing condensation from the aftercooler to drain.The plunger must be able to move freely in order to close the system when the engine is running. The plunger must be able to move freely in order to allow condensation to drain from the aftercooler when the engine is stopped. Residue from normal engine operation could cause the plunger to stick.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Cat Dealer Service Tool Catalog" or refer to Special Publication, PECJ0003, "Cat Shop Supplies and Tools Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Remove the valve from the adapter. Check the valve in order to determine if the plunger moves freely. If the plunger does not move easily, clean the valve with solvent.
Reassemble the aftercooler condensate drain valve. Refer to the Specifications Manual, SENR3130, "Torque Specifications" for more information on the proper torques.