ELEMENT AS-JACKET WATER HEATER 1714528 - Caterpillar

Illustration 15 g02366796
Install shims (36) as required to achieve an end play of 0.0508 mm (0.002 inch) on the shaft assembly.
Apply Tooling (J) to cover (35). Apply Tooling (M) to bolts (34). Install bolts (34). Tighten bolts (34) to a torque of 23 N m (16 lb ft).
Illustration 16 g01662916
Install bearing (26).
Illustration 17 g01662915
Install bearing (25). Install retaining rings (20). Install gear (21). Install washer (22). Install bearing race (23). Install needle bearing (24).
Illustration 18 g01662914
Install gear (18) and spacer (19). Install shaft assembly (17).
Illustration 19 g02367338
Illustration 20 g02367137
Illustration 21 g01662873
Install washer (15) and bolt (16). Tighten bolt (16) to a torque of 139 N m (103 lb ft). Remove washer (15) and bolt (16).
This step determines the correct preload adjustment for shaft assembly (17). Use Tooling (H) to measure Distance (X). Distance (X) is the measurement from the face of the inner bearing race to the face of shaft assembly (17). The correct shim thickness is determined by subtracting 0.1 mm (0.004 inch) from Distance (X).
Install shims (14) and washer (15). Apply Tooling (E) to bolt (16). Install bolt (16). Tighten bolt (16) to a torque of 139 N m (103 lb ft).
Illustration 22 g01662913
Apply Tooling (J) to cover (13). Apply Tooling (M) to bolts (12). Position cover (13). Install bolts (12). Tighten bolt (12) to a torque of 23 N m (17 lb ft).
Illustration 23 g01620653Note: Install shift cylinder (8) with the three detent grooves facing upward.
Position fork (11). Apply Tooling (J) to shift cylinder (8). Install shift cylinder (8). Apply Tooling (E) to bolt (10). Install bolt (10). Tighten bolt (10) to a torque of 32 N m (24 lb ft). Install Tooling (E) to bolt (9). Install the bushing and bolt (9). Tighten bolt (9) to a torque of 5.0 N m (44.25 lb in).
Illustration 24 g01662853
Apply Tooling (J) to flange (7). Apply Tooling (M) to bolts (6). Position flange (7). Install bolts (6). Tighten bolt (37) to a torque of 50 N m (37 lb ft).
Illustration 25 g06158367
Apply Tooling (J) to cover (5). Install cover (5). Install bolts (4). Apply Tooling (M) to switch assembly (3). Install switch assembly (3).
Illustration 26 g01620410
Install Tooling (A) to hydrostatic transfer drive (1).
Illustration 27 g01620418
Position hydrostatic transfer drive (1). Install bolts (2).