3F6338 END (L.H.) Caterpillar parts
120, 120B, 12E
Rating:
Alternative (cross code) number:
CA3F6338
3F-6338
3F6338
CA3F6338
3F-6338
3F6338
Weight: 5 pounds 2 kg.
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Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 388-1289 Capping Kit 1
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02539836
Clean the area around flow control valve (2) and fuel injection pump. Ensure that the area is free from contamination before beginning disassembly.
Disconnect harness assembly (3) from flow control valve (2).
Make temporary marks on the flow control valve and the fuel injection pump for installation purpose.
Remove Allen heads screws (1) from the flow control valve.
Remove the flow control valve from the fuel injection pump.
Use Tooling (A) in order to plug the fuel injection pump.
Remove O-ring seal (4) (not shown). Installation Procedure
Ensure that all component at free from wear and damage. If any part of the flow control valve is worn or damaged, the flow control valve must be replaced as an assembly.
Illustration 2 g02539836
Position a new O-ring seal (4) (not shown) onto the flow control valve assembly.
Check O-ring seal (4) (not shown) is correctly positioned. Ensure that O-ring seal is not damaged.
Lubricate O-ring seal (4) (not shown) with clean fuel. Note: Ensure that the O-ring seals are not damaged or misaligned.
Remove Tooling (A) from the fuel injection pump.
Install flow control valve (3) to the fuel injection pump.
Install Allen head screws (2) from the flow control valve repair kit.
Tighten Allen head screws (2) equally until the flow control valve is seated correctly onto the fuel injection pump. Note: Ensure that the Allen screws are tightened equally. Failure to ensure that the Allen screws are tightened equally will result in damage to the fuel injection pump.
Tighten the Allen head screws to a torque of 9 N m (80 lb in).
Connect harness assembly (1) to flow control valve (3).
Replace the filters for primary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Primary (Water Separator) Element - Replace" for the correct procedure.
Replace the filters for secondary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.
Turn the fuel supply to the ON position.
Turn the battery disconnect switch to the ON position.
Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for more information. End By:
After replacement of the flow control valve, the fuel injection pump requires a high-pressure fuel pump calibration procedure to
Table 1
Required Tools
Tool Part Number Part Description Qty
A 388-1289 Capping Kit 1
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02539836
Clean the area around flow control valve (2) and fuel injection pump. Ensure that the area is free from contamination before beginning disassembly.
Disconnect harness assembly (3) from flow control valve (2).
Make temporary marks on the flow control valve and the fuel injection pump for installation purpose.
Remove Allen heads screws (1) from the flow control valve.
Remove the flow control valve from the fuel injection pump.
Use Tooling (A) in order to plug the fuel injection pump.
Remove O-ring seal (4) (not shown). Installation Procedure
Ensure that all component at free from wear and damage. If any part of the flow control valve is worn or damaged, the flow control valve must be replaced as an assembly.
Illustration 2 g02539836
Position a new O-ring seal (4) (not shown) onto the flow control valve assembly.
Check O-ring seal (4) (not shown) is correctly positioned. Ensure that O-ring seal is not damaged.
Lubricate O-ring seal (4) (not shown) with clean fuel. Note: Ensure that the O-ring seals are not damaged or misaligned.
Remove Tooling (A) from the fuel injection pump.
Install flow control valve (3) to the fuel injection pump.
Install Allen head screws (2) from the flow control valve repair kit.
Tighten Allen head screws (2) equally until the flow control valve is seated correctly onto the fuel injection pump. Note: Ensure that the Allen screws are tightened equally. Failure to ensure that the Allen screws are tightened equally will result in damage to the fuel injection pump.
Tighten the Allen head screws to a torque of 9 N m (80 lb in).
Connect harness assembly (1) to flow control valve (3).
Replace the filters for primary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Primary (Water Separator) Element - Replace" for the correct procedure.
Replace the filters for secondary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.
Turn the fuel supply to the ON position.
Turn the battery disconnect switch to the ON position.
Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for more information. End By:
After replacement of the flow control valve, the fuel injection pump requires a high-pressure fuel pump calibration procedure to
Caterpillar parts catalog:
Parts end Caterpillar catalog:
1A9252
END-ADJUSTMENT ROD
12E, 14E, 16, 163, 173B, 191, 235, 235C, 235D, 245, 245B, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 508, 517, 5230, 5230B, 527, 561B, 561C, 561D, 561H, 571G, 572G, 583H, 583K, 589, 5...
12E, 14E, 16, 163, 173B, 191, 235, 235C, 235D, 245, 245B, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 508, 517, 5230, 5230B, 527, 561B, 561C, 561D, 561H, 571G, 572G, 583H, 583K, 589, 5...
1F5403
END-ADJUSTMENT ROD
120G, 12E, 12G, 130G, 140, 140G, 141, 14G, 153, 16, 160G, 163, 16G, 191, 215, 215B, 215C, 215D, 518, 518C, 528, 528B, 530B, 561C, 561D, 571G, 572G, 583H, 583K, 666, 904H, 943, 950, 951B, 953C, 955H, 9...
120G, 12E, 12G, 130G, 140, 140G, 141, 14G, 153, 16, 160G, 163, 16G, 191, 215, 215B, 215C, 215D, 518, 518C, 528, 528B, 530B, 561C, 561D, 571G, 572G, 583H, 583K, 666, 904H, 943, 950, 951B, 953C, 955H, 9...
3D9609
END
120, 120B, 120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14E, 14G, 14H NA, 16, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G,...
120, 120B, 120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14E, 14G, 14H NA, 16, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G,...
3F6334
END (R.H.)
120, 120B, 12E
120, 120B, 12E
2B0799
END
120B, 140, 140B
120B, 140, 140B
2Y5584
END
120B
120B
1H8392
END
12E
12E
3B5878
END
12E
12E
2D5878
END
12E
12E
7F8104
END BIT (Left Hand)
12E, 12F, 14E
12E, 12F, 14E
7F8103
END BIT (Right Hand)
12E, 12F, 14E
12E, 12F, 14E
2D7997
END BIT
14E
14E
2D7998
END BIT
14E
14E
3B4757
END BIT
120B, 12E, 12F
120B, 12E, 12F
8X8361
END-ROD
14H, 14H NA, 16H, 16H NA
14H, 14H NA, 16H, 16H NA
7D2083
END BIT
140, 14E
140, 14E
7D2084
END BIT
140, 14E
140, 14E
3F6334
END (R.H.)
120, 120B, 12E
120, 120B, 12E