ENGINE AR 1063145 - Caterpillar

Refer to this Operation and Maintenance Manual, "Maintenance Recommendations" for information about the optimal maintenance interval for the top overhaul.A top end overhaul involves the removal, the inspection, and the rework of the cylinder head components. A few additional components are replaced and serviced.Your Caterpillar dealer can provide these services and components. Your Caterpillar dealer can ensure that the components are operating within the appropriate specifications.The following definitions explain the terminology for the services that are performed during an overhaul:Inspect - Inspect the components according to the instructions that are in Caterpillar reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, "Index of Publications on Reusability or Salvage of Used Parts". The guidelines were developed in order to help Caterpillar dealers and customers to avoid unnecessary expenditures. New parts are not required if the existing parts can still be used, reconditioned, or repaired. If the components are not in the reusability guidelines, refer to the Service Manual, "Specifications" module.Rebuild - The component is reconditioned in order to comply with reusability guidelines.Replace - The service life of the part is exhausted. The part may fail before the next maintenance interval. The part must be replaced with a part that meets functional specifications. The replacement part may be a new part, a CAT remanufactured part, a rebuilt part, or a used part. Some worn components may be exchanged with your Caterpillar dealer for a credit on replacement parts. Consult your Caterpillar dealer about repair options for your engine.If you elect to perform an overhaul without the services of a Caterpillar dealer, be aware of the recommendations in Table 1.
Table 1
Recommendations for Top End Overhauls (1)    
Service     Top End Overhaul    
Inspect
Rebuild
Replace     Cylinder head assemblies    
Valves
Inspect
Replace     Rocker arms    
Valve bridges
Fuel Injectors
Clean/Test     Oil cooler core (2)
Aftercooler core (Fresh water or treated water system) (3)    
Replace     Cylinder head gaskets
Aftercooler core (salt water system)    
( 1 ) For instructions on removal and installation of components, see the Service Manual, "Disassembly and Assembly" module.
( 2 ) Refer to this Operation and Maintenance Manual, "Oil Cooler Core - Check/Clean/Test" for the procedure.
( 3 ) Refer to this Operation and Maintenance Manual, "Aftercooler Core - Clean/Test" for the procedure.