ENGINE AR-PRIM 10R6002 - Caterpillar

This Program must be administered assoon as possible. When reporting the repair, use "PI10265" as the Partnumber and "7751" as the Group Number, "56" as the Warranty Claim DescriptionCode and "T" as the SIMS Description Code. Exception: If the repair isdone after failure, use "PI10265" as the Part Number, "7751" as the GroupNumber, "96" as the Warranty Claim Description Code, and "Z" as the SIMSDescription Code.PROBLEM
A fuel line clip needs to be installed on certainD6R II Track-Type Tractors. The clip that is used to secure the fuel lineswas left off at assembly. Operation without the clip can lead to failureof the fuel line.AFFECTED PRODUCT
Model Identification Number
D6R II AAX318-330, 332
D6R II AEP189-191, 193, 194
D6R II ADE253-263PARTS NEEDED
Dealers will need to order parts for this Program.
Quantity Part Number Description
1 5M3062 BOLT
1 5P1075 WASHER-HARD
1 8T4896 WASHER-HARD
1 6V8801 NUT
1 1004336 CLIP
1 1967771 BRACKET AS.ACTION REQUIRED
See the attached procedure.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 2.5 0 0 0 0
This is a 2.5-hour job.
U.S. and Canadian Dealers Only - Eligibledealers may enter a Type 2 SIMS Report.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)
(2-Rework Procedure)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999SAFETY - PRODUCT IMPROVEMENT PROGRAM FORINSTALLING A FUEL LINE CLIP ON CERTAIN D6R II TRACK-TYPE TRACTORSMODELS INVOLVED - D6R II TRACK-TYPE TRACTORSDear Caterpillar Product Owner:A fuel line clip needs to be installed on theproducts listed below. The clip that is used to secure the fuel lines wasleft off at assembly. Operation without the clip can lead to failure ofthe fuel line. Leaking fuel could result in a fire and possible injury.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated October 7, 2003 when scheduling this service. You will not be chargedfor the service performed.We regret the inconvenience this may causeyou, but urge you to have this service performed for your added safetyand satisfaction.Caterpillar Inc.
Identification #(s)Attached to October 7, 2003 Service LetterREWORK PROCEDURE
Rework to Install a Clip for the Fuel Lines onD6R Series II TractorsInstall a 196-7711 Bracket using a 5M-3062Bolt and a 5P-1075 Washer. The bracket will be installed onto a boss onthe left hand ROPS post. Install the 100-4336 clip for the two fuel linesonto the bracket using a 8T-4896 Washer and a 6V-8801 Nut. Depending onmachine configuration the best procedure to install these parts may vary.One alternative is to remove the seat and floorplate as shown in Figure1. The second alternative is to remove the fuel tank and work from therear of the machine as shown in Figure 2. A detailed view of the clip andbracket are shown in Figure 3. Figure 1.
Figure 2.
Figure 3.