ENGINE AR-COMPLETE 2816454 - Caterpillar

Illustration 1 g00452169
(A) Stick cylinder. (B) Stick. (C) Boom cylinder.Note: All bores must be free of paint. Coat all bores for pins with lubricant. (1) Two 146-4517 Sleeve Bearings Outside diameter ... 75.085 0.009 mm (2.9561 0.0004 inch) Inside diameter ... 60.125 0.035 mm (2.3671 0.0014 inch) Install the bearing in the bearing bore. ... 5.5 0.8 mm (0.217 0.032 inch) (2) Lubricate the sealing lip slightly with the lubricant that is being sealed. (3) 111-0097 Pin Diameter after plating ... 54.860 0.030 mm (2.1598 0.0012 inch) Minimum thickness for plating ... 0.005 mm (.0002 inch) Bore diameter for pin ... 55.0 to 55.1 mm (2.1654 to 2.1693 inch) (4) Use the necessary shims to adjust the lateral clearance: Maximum clearance ... 1.0 mm (.04 inch) 134-8992 Shim thickness ... 0.5 mm (.04 inch) 093-0064 Shim thickness ... 1.0 mm (.06 inch) 093-0096 Shim thickness ... 2.0 mm (.08 inch) (5) 5I-9528 Pin Assembly Diameter ... 54.86 0.03 mm (2.160 0.001 inch) Bore diameter for pin ... 55.0 to 55.1 mm (2.1654 to 2.1693 inch) (6) 5I-9520 Pin Assembly Diameter ... 59.86 0.03 mm (2.357 0.001 inch) Bore diameter for pin ... 60.00 to 60.12 mm (2.3622 to 2.3669) (7) Use the necessary shims to adjust the lateral clearance: Maximum clearance ... 1.0 mm (.04 inch) 133-2717 Shim thickness ... 0.5 mm (.04 inch) 093-0065 Shim thickness ... 1.0 mm (.06 inch) 093-0097 Shim thickness ... 2.0 mm (.08 inch) (8) Position nut (D) at the end of bolt 0.5 mm (0.019 inch). Tighten nut (E) against nut (D) in order to lock.