ENGINE AR-COMPLETE 3847754 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6210 Front Seal Installer 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: This procedure assumes that the housing (front) is still on the engine. Do not follow this procedure if the housing (front) has been removed from the engine. Refer to this Disassembly and Assembly Manual, "Housing (Front) - Install" if the housing (front) has been removed from the engine.
Clean the oil seal housing (8) and inspect the oil seal housing for damage. If necessary, replace the housing (front). Refer to this Disassembly and Assembly Manual, "Housing (Front) - Remove and Housing (Front) - Install".
Check the face on the pulley that contacts the crankshaft front seal for wear. If necessary, repair the crankshaft pulley. Refer to this Disassembly and Assembly Manual, "Crankshaft Wear Sleeve (Front) - Remove and Crankshaft Wear Sleeve (Front) - Install" for further details. Note: A sleeve (5) is attached to the new crankshaft front seal (6). Do not remove the sleeve (5) at this time. Discard the new crankshaft front seal (6) if the sleeve (5) is not installed on the new crankshaft front seal.
Illustration 1 g01148784
The Tooling (A) includes items 1, 2, 3, 4, 7 and 9.
Install the fastener plate (7) onto the front of the crankshaft. Install the nut (1) and the pressure plate (2) onto the threaded bar (3). Note: Do not lubricate the crankshaft front seal (6). Do not lubricate the oil seal housing (8).
Ensure that the lip of the crankshaft front seal that is spring loaded is facing toward the inside of the front housing and that it is square with the bore of the housing for the crankshaft front seal.
Align the assembly of the sleeve (5) and the crankshaft front seal (6) to the front of the oil seal housing (8).
Install the adapter (4) onto the sleeve (5).
Install the pressure plate (2) onto the adapter (4) and tighten the threaded bar (3) onto the fastener plate (7). Check the alignment of the assembly and the crankshaft front seal (6) to the oil seal housing (8).
Insert a suitable rod through the hole (9) in the threaded bar (3) in order to prevent the threaded rod from turning as the nut (1) is tightened. Tighten the nut (1) in order to push the crankshaft front seal (6) into the oil seal housing (8). Continue to tighten the nut (1) until contact is made with the bottom face of the oil seal housing (8).
Turn the sleeve (5) counterclockwise and pull the sleeve at the same time in order to remove the sleeve from the oil seal housing (8). Remove the adapter (7).
Immediately install the crankshaft pulley. Refer to this Disassembly and Assembly Manual, "Crankshaft Pulley - Remove and Install".