ENGINE AR 4691517 - Caterpillar

Removal Procedure
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Remove the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".
Illustration 1 g01247921
Remove bolts (1) and plate assembly (2) .
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
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Disconnect harness assembly (3) .
Remove bolt (4). Position hose assembly (5) out of the way.
Remove bolt (6). Position hose assembly (7) out of the way.
Remove bolts (8). Remove refrigerant compressor (9). Installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 3 g01247922
Position refrigerant compressor (9). Install bolts (8) .
Position hose assembly (7) and install bolt (6). Tighten bolt (6) to a torque of 10 2 N m (88 17 lb in).
Position hose assembly (5) and install bolt (4). Tighten bolt (4) to a torque of 10 2 N m (88 17 lb in).
Connect harness assembly (3) .
Install the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".
Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
Illustration 4 g01247921
Position plate assembly (2) and install bolts (1) .