ENGINE AR- 5396781 - Caterpillar

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Stud
(5/8 - 18 x 8 inch) 2
B 1P-0520 Driver Group 2
C - Loctite 243 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01106888
Install sleeve bearing (13) in the flywheel housing with Tooling (B). The split in the sleeve bearing should be located at Angle (Y), which is 15 1 degrees from the horizontal centerline. The bearing should be installed to Depth (Z), which is 2.0 0.5 mm (0.08 0.02 inch).
Install sleeve bearing (12) in the flywheel housing with Tooling (B). The split in the sleeve bearing should be located at Angle (X), which is 15 1 degrees from the vertical centerline. The bearing should be installed to Depth (Z), which is 2.0 0.5 mm (0.08 0.02 inch).
Install the O-ring seal on cover (11). Install cover (11) and the bolts on the back side of the flywheel housing.
Illustration 2 g01106649
Position gear assembly (9) and gear assembly (10) in the flywheel housing.
Illustration 3 g01106948
Use Tooling (B) and install sleeve bearing (3) in adapter (2). Install the O-ring seal on adapter (2).
Illustration 4 g01106976
Align the relief groove in the sleeve bearing with the relief groove in the idler gear (6). Use Tooling (B) to install the sleeve bearing in idler gear (6).
Position idler gear (6) and retainer (5). Install bolts (4).
Align the relief groove in the sleeve bearing with the relief groove in the idler gear (7). Use Tooling (B) to install the sleeve bearing in idler gear (7).
Position idler gear (7) and retainer (5). Install bolts (4).
Install crankshaft gear (8) on Tooling (A).
Position adapter (2) on the flywheel housing. Apply Tooling (C) to the threads of bolts (1) and install the bolts.End By:
Install the flywheel.