EXTENSION GP-EXHAUST 3474964 - Caterpillar

TYPE="LEVEL" DEPTH="1" @@@-->Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-6684     Piston Ring Compressor     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Place clean engine oil on the following items: the pistons, the piston rings and the cylinder bore.
Illustration 1 g00516632
Install Tool (A) in order to compress the piston rings.
With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing retainer notch toward the right side of the engine.Note: The word "FRONT" may be stamped on the crown of the pistons in some engines. Ensure that the word "FRONT" is toward the front of the engine when the piston is installed. The etched number on the connecting rod must be on the right side of the engine in the corresponding cylinder.
Illustration 2 g00516604
Line up the piston and connecting rod (4) with the crankshaft. Use a soft hammer and tap the piston into the cylinder bore until Tool (A) comes off of the piston.
Before the connecting rod comes in contact with the crankshaft, install the upper half of connecting rod bearing (5). Ensure that the bearing tab engages with the slot in the connecting rod.
Place clean engine oil on the surface of the upper half of connecting rod bearing (5). Use a soft hammer in order to tap the piston into the cylinder bore while you guide the connecting rod onto the crankshaft.
Illustration 3 g00516602
Place the lower half of connecting rod bearing (5) in corresponding connecting rod cap (3). Ensure that the bearing tab engages with the groove in connecting rod cap (3) .
Place clean engine oil on the surface of the lower half of connecting rod bearing (5). Install connecting rod bearing cap (3) on the connecting rod. Ensure that the number on connecting rod bearing cap (3) matches the number on the connecting rod. Ensure that the numbers are on the same side.
Lubricate connecting rod cap bolts (2) with 4C-5593 Anti-Seize Compound.
Install connecting rod cap bolts (2). Tighten the bolts to a torque of 130 7 N m (95 5 lb ft).
Place an index mark on each bolt head. Tighten each bolt for an additional 60 5 degrees (1/6 turn).
Repeat Steps 1 through 11 for the remaining pistons and connecting rods.
Install piston cooling jets (1) and the bolts. Tighten the bolts to a torque of 35 3 N m (26 2 lb ft).End By:
Install the engine oil pan.
Install the cylinder head.