FENDER AS-FRONT 1726252 - Caterpillar

Remove Exhaust Manifold
start by:a) remove turbocharger1. Drain the coolant from the engine cooling system. 2. Put identification on each wire and screw on the magneto. Remove wires (1) from the magneto.3. Remove bolt (2) and washer that hold the clip in place. 4. Remove tube (3) from the exhaust manifold. 5. Disconnect wire (4) from the reset switch on the instrument panel.6. Remove spark plug wires (5) from transformers (6). 7. Remove bolts (7) that hold transformers (6) in place.8. Remove the transformers and wiring as a unit. 9. Remove bolts (9) and washers that hold tube (8) in place. Disconnect tube (8) from the exhaust manifold.10. Install a 5/16"-18 NC forged eyebolt in the exhaust manifold as shown. Fasten a hoist to a nylon strap and the eyebolt as shown. 11. Remove bolts (11). Remove the exhaust manifold (10) and gaskets. Weight of the exhaust manifold is 65 lb. (29 kg).Install Exhaust Manifold
1. Install a 5/16"-18 NC forged eyebolt in the exhaust manifold as shown. Fasten a hoist to a nylon strap and the eyebolt as shown. 2. Put the gaskets and exhaust manifold (1) into position on the cylinder head.3. Put 5P3931 Anti-Seize Compound on the threads of the bolts that hold the exhaust manifold in place. Install the exhaust manifold bolts. 4. Put gasket (3) in position and connect tube (2) to the exhaust manifold. 5. Install the transformers (4) and wiring on the exhaust manifold. 6. Connect wire (6) to the reset switch on the instrument panel.7. Connect the spark plug wires (5) to the transformers. 8. Put tube (7) into position and fasten to the fittings on the exhaust manifold and oil cooler. 9. Fasten clip (9) to the engine block.10. Connect wires (8) to the magneto.11. Fill the cooling system with coolant to the correct level.end by:a) install turbocharger