FILM-INSTRUCTION 2234299 - Caterpillar

Model IdentificationNumber
3508B 5PS331
CNB1052, 1055-1059, 1061, 1066-1069,1072, 1074-1075, 1081, 1084, 1087, 1092, 1095-1099, 1101-1102, 1105-1106,1108-1125, 1127-1132, 1135-1145, 1149, 1153-1157, 1159, 1161-1192, 1195-1202,1206-1227, 1230-1231, 1235-1237, 1239-1240, 1242-1252, 1254, 1256, 1258-1260,1263-1266, 1270-1272, 1277-1293, 1295, 1298, 1300-1314, 1317-1318, 1321-1328,1330-1334, 1340-1341, 1347-1348, 1360-1364, 1372-1373, 1376-1380, 1382-1387,1391, 1393-1395, 1399-1411, 1415, 1421, 1424-1433, 1435-1437, 1440-1445,1447, 1454-1455, 1458, 1460, 1465, 1480-1492, 1494, 1496-1498
3516B 2JW415-418
7RN1960-1961, 1963-1964, 1966,1970-1973BPJ457-497FDN1475-1500, 1502-1504, 1508-1513,1515-1520, 1522-1525, 1528, 1531, 1534-1535, 1539-1541, 1543-1668, 1670-1679,1681-1684, 1699-1730, 1735-1783FDX235, 251, 253-261, 264-269, 272-280GAR111-136, 138, 140-144ZAP114
G3516B GZS111-151,153-168, 170-171, 173-238, 240-241, 246-251, 259, 267-268, 270, 274, 276-279,283-287, 289-290
PP3516 PPS156PARTS NEEDED
Qty
Part Number Description
* 2454339 TURBO GP-BAS* Order only the number needed afterthe inspection has been completed.ACTION REQUIRED
***** Parts Stock *****Remove all 2454339 Turbochargers from partsstock.***** Affected Product *****Inspection: Illustration 1
Listing of suspect turbo serial numbers: Turbocharger replacement:Group 1- For 3508s
Follow the removal procedure within publication"Turbocharger - Remove ? Rear Mounted Turbocharger", SENR6564 to removethe turbocharger from the engine.
After the turbocharger is removed, replace theturbocharger using publication "Turbocharger - Install ? Rear Mounted Turbocharger",SENR6564.
Group 2- For 3516s
Follow the removal procedure within publication"Turbocharger - Remove ? Center Mounted Turbocharger", SENR6564 to removethe turbocharger from the engine.
After the turbocharger is removed, replace theturbocharger using publication "Turbocharger - Install ? Center MountedTurbocharger", SENR6564.
SERVICE CLAIM ALLOWANCES
***** Parts Stock *****Submit one claim for all 2454339 Turbochargersthat are removed from parts stock.***** Affected Product *****
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-100 100% 2.0* 0 0 0 0
* This is a 2.0 hr job for each turbochargerreplaced. A maximum of 4 turbochargers can be replaced. An additional 0.5 hrs will be allowedfor inspection per engine. Travel time and mileage will be allowedon this product support program.PARTS DISPOSITION
All dealers are to make sure the outsideof the shipping container is marked with the service letter number.***** U.S. and Canadian Dealers *****Return all 2454339 Turbochargers that are removedfrom parts stock and a copy of the claim to:Caterpillar Inc.
Attn: Supplier Recovery
Service Claims Room
8201 N. University
Peoria, IL 61615***** All Other Dealers *****Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.