2594402 FILM-WARNING Caterpillar parts
416E, 416F, 420E, 420F, 422E, 422F, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 621G, 623G, 627G, 631G, 637G, 657G, 777F, 906H, 906H2, 907H, 907H2, 908H, 908H2, D3K XL, D3K2 LGP,...
Rating:
Alternative (cross code) number:
CA2594402
259-4402
2594402
CA2594402
259-4402
2594402
Weight: 0.01 pounds 0 kg.
BACKHOE LOADER, WHEEL TRACTOR,
Compatible equipment models: 2594402:
TRUCK
777F
Information:
Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-2241     Camshaft Bearing Tool Group     1    
8H-0684 Ratchet Wrench     1    Start By:
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Remove the balancer shaft. Refer toDisassembly and Assembly, "Balancer Shaft - Remove".
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing Remove" .
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00602186
Use Tool (A) to remove the six balancer shaft bearing. Pull the balancer shaft bearings toward the flywheel end of the engine.Installation Procedure
Illustration 2 g00602186
Illustration 3 g00602205
(A) The front bearing depth is 0.8 0.5 mm (0.03 0.02 inch). (B) The center bearing depth is 290.6 0.5 mm (11.44 0.02 inch). (C) The rear bearing depth is 601.0 0.5 mm (23.66 0.02 inch).
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Install the balancer shaft front bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 0.8 0.5 mm (0.03 0.02 inch) inside the front face of the cylinder block after installation.
Install the balancer shaft center bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 290.6 0.5 mm (11.44 0.02 inch) inside the front face of the cylinder block after installation.
Install the balancer shaft rear bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 601.0 0.5 mm (23.66 0.02 inch) inside the front face of the cylinder block after installation.
Check the bore of the bearings. The balancer shaft bearing bore must be 53.05 0.06 mm (2.089 0.002 inch) after installation.End By:
Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Install" .
Install the balancer shaft. Refer to Disassembly and Assembly, "Balancer Shaft - Remove
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-2241     Camshaft Bearing Tool Group     1    
8H-0684 Ratchet Wrench     1    Start By:
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Remove the balancer shaft. Refer toDisassembly and Assembly, "Balancer Shaft - Remove".
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing Remove" .
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00602186
Use Tool (A) to remove the six balancer shaft bearing. Pull the balancer shaft bearings toward the flywheel end of the engine.Installation Procedure
Illustration 2 g00602186
Illustration 3 g00602205
(A) The front bearing depth is 0.8 0.5 mm (0.03 0.02 inch). (B) The center bearing depth is 290.6 0.5 mm (11.44 0.02 inch). (C) The rear bearing depth is 601.0 0.5 mm (23.66 0.02 inch).
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Install the balancer shaft front bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 0.8 0.5 mm (0.03 0.02 inch) inside the front face of the cylinder block after installation.
Install the balancer shaft center bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 290.6 0.5 mm (11.44 0.02 inch) inside the front face of the cylinder block after installation.
Install the balancer shaft rear bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 601.0 0.5 mm (23.66 0.02 inch) inside the front face of the cylinder block after installation.
Check the bore of the bearings. The balancer shaft bearing bore must be 53.05 0.06 mm (2.089 0.002 inch) after installation.End By:
Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Install" .
Install the balancer shaft. Refer to Disassembly and Assembly, "Balancer Shaft - Remove
Cat SIS web machinery list:
Parts film Caterpillar catalog:
1347258
FILM-INFORMATION
1090, 1190, 1190T, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 1290T, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 1390, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 1...
1090, 1190, 1190T, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 1290T, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 1390, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 1...
2241276
FILM-WARNING
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 550B, 551, 552, 552 2, 554, 560B, 564, 570B, 574B, 580B, 584, 777F, TK711, TK721, TK722, TK732...
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 511, 521, 521B, 522, 522B, 532, 541, 541 2, 550B, 551, 552, 552 2, 554, 560B, 564, 570B, 574B, 580B, 584, 777F, TK711, TK721, TK722, TK732...
2402206
FILM-WARNING
777F
777F
2822436
FILM-IDENTIFICATION
777F, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
777F, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
2822437
FILM-IDENTIFICATION
777F, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
777F, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
2892179
FILM GP
777F
777F
2898457
FILM-IDENTIFICATION
770G, 772G, 773F, 775F, 777F
770G, 772G, 773F, 775F, 777F
2898458
FILM-STRIPE
773F, 775F, 777F
773F, 775F, 777F
2550794
FILM-WARNING
416E, 416F, 420E, 420F, 422E, 422F, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 450F
416E, 416F, 420E, 420F, 422E, 422F, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 450F
2550793
FILM-WARNING
416E, 416F, 420E, 420F, 422E, 422F, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 450F
416E, 416F, 420E, 420F, 422E, 422F, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 450F
2893412
FILM-COVER
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
2594401
FILM-WARNING
414E, 416E, 416F, 420E, 420F, 430E, 430F, 621G, 623G, 627G, 631G, 637G, 657G, 772, 777F, 906H, 906H2, 907H, 907H2, 908H, 908H2, D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
414E, 416E, 416F, 420E, 420F, 430E, 430F, 621G, 623G, 627G, 631G, 637G, 657G, 772, 777F, 906H, 906H2, 907H, 907H2, 908H, 908H2, D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
2528435
FILM-IDENTIFICATION
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E, 450E
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E, 450E
2550796
FILM-IDENTIFICATION
416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E
416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E, 444E
2513306
FILM-INSTRUCTION
420E, 420F, 430E, 430F, 450E, 450F
420E, 420F, 430E, 430F, 450E, 450F
2725421
FILM-CONTROL
420E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
420E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
2779708
FILM-WARNING
420E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
420E, 430E, 432E, 434E, 442E, 444E, 450E, 450F
2048758
FILM-WARNING
420E, 420F, 430E, 430F, 432E, 432F, 434E, 442E, 444E, 444F, 450E, 450F, 525B, 525C, 525D, 533, 535B, 535C, 535D, 543, 545, 545C, 545D, 555D, 621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 725...
420E, 420F, 430E, 430F, 432E, 432F, 434E, 442E, 444E, 444F, 450E, 450F, 525B, 525C, 525D, 533, 535B, 535C, 535D, 543, 545, 545C, 545D, 555D, 621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 725...
2319356
FILM-IDENTIFICATION
420E, 430E, 432E, 434E, 442E, 444E, 450E
420E, 430E, 432E, 434E, 442E, 444E, 450E
2607652
FILM-WARNING
120K, 120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 242D, 246D, 257D, 259D, 262D, 272D, 272D XHP, 277D, 279D, 299D, 29...
120K, 120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14M, 160K, 160M, 160M 2, 160M 3, 160M 3 AWD, 16M, 242D, 246D, 257D, 259D, 262D, 272D, 272D XHP, 277D, 279D, 299D, 29...