FILM-ECM 9W2185 - Caterpillar

REBE3115-03
14Dec2007
(Revised 19Jun2008)
U-649
A-550
TT-47
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING EXHAUST COMBUSTION GROUPS INCLUDING EXTENSION PIPES ON CERTAIN 2007 C15 ON-HIGHWAY TRUCK ENGINES INSTALLED IN FREIGHTLINER CHASSIS
1061 PI10648
This Program must be administered as soon as possible.When reporting the repair, use "PI10648" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10648" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 14Dec2007 (Revised 23Jan2008) Service Letter. Changes have been made to Owner Notification Letter.
PROBLEM
This Product Improvement Program is a Safety Recall in accordance with the US National Traffic and Motor Vehicle Safety Act and the Canadian Motor Vehicle Safety Act. The extension pipes attached to the Aftertreatment Regeneration Device (ARD) may develop a crack or hole and heat and flame may escape during a regeneration of the Diesel Particulate Filter, which may result in a fire hazard. It is a violation of US Federal law for a dealer to deliver a new motor vehicle or new or used engine covered by this Safety PIP until the PIP has been completed.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C15 SDP00800-00801, 810, 815, 819, 854, 876, 1260-1263, 1265-1267, 1727, 1799, 1801
*******Group 2*******
C15 SDP04157, 4334, 4361, 4377, 4426, 4580, 4702, 4712, 4731, 4783, 4797, 4800, 4807, 4812, 4814, 4828, 4837-4839, 4845, 4849, 4854, 4857, 4860, 4868-4869, 4890-4891, 4893, 4901-4903, 4913, 4931, 4936, 4944, 4947, 4952, 4960, 4963, 4970, 4978, 4981-4983, 4986, 5045, 5053, 5057, 5068, 5072, 5077, 5090, 5102, 5120, 5143, 5152, 5178, 5183, 5185, 5190, 5195, 5289, 5296, 5304, 5308-5309, 5312, 5314-5315, 5317, 5328, 5338, 5340-5342, 5353-5354, 5357, 5360, 5716, 5997-5998, 6018, 6029, 6181
*******Group 3*******
C15 SDP06042, 6066, 6207, 6378, 6384, 6444, 6449, 6455, 6472, 6476, 6485, 6492, 6509, 6514, 6518, 6526-6527, 6544, 6571, 6573, 6579, 6587, 6590, 6593, 6598, 6603, 6609, 6615, 6622, 6630, 6659, 6666, 6820, 6849, 6859, 6871, 6887, 6898, 6969, 7207, 7209, 7227-7228, 7322, 7369, 7392, 7404, 7502, 7569, 7667, 7760, 7972, 8129, 8182, 8206, 8256, 8373, 8466, 8615, 8667, 8672, 8689-8690, 8707, 8713, 8716, 8724, 8731-8732, 8740, 8801, 8804, 8812, 8815, 8824, 8830, 8833-8834, 8839-8840, 8850, 8853-8855, 8871, 8875-8876, 8878-8879, 8884, 8891, 8893-8895, 8897, 8901, 8904-8905, 8908, 8914, 8916-8917, 8922, 8933, 8939, 8942, 8960, 8967, 8980, 8991, 8994, 8997, 9010, 9012, 9017, 9023, 9037, 9051, 9059, 9075, 9090, 9120, 9124, 9131, 9158, 9201, 9212, 9218, 9227, 9236, 9246-9247, 9265, 9280, 9305-9306, 9312, 9385, 9391, 9404, 9440, 9461, 9571, 9594, 9641, 9959, 10085, 10098, 10129, 10179, 10321
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
4 3E4352 WASHER-HARD
2 5P0599 CLAMP-BAND
7 9X8267 WASHER
1 2840671 CLAMP-V-BAND
7 2840761 BOLT-HEX HEAD
2 2890728 NUT-HEX
2 2903930 BOLT-HEX HEAD
5 2914454 SPACER
5 2915204 LOCKNUT-HEX FLG
5 2934967 STUD-TAPERLOCK
2 2967780 GASKET
1 3034326 SHIELD-HEAT (As Required)
1 3034327 SHIELD-HEAT (As Required)
1 3038533 TUBE AS.-AIR
1 3041024 SHIELD-HEAT
1 3041025 SHIELD-HEAT
1 3079892 CLAMP-V-BAND
1 3109305 EXTENSION AS.
1 3110872 BODY-MACHINED
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 40% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the