FILTER 0050609 - Caterpillar

Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Drain the coolant just below the level of the clean emissions module. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedure.
Illustration 1 g03596778
Turn fuel shut off valve to the OFF position.
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Disconnect harness assembly (2).
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Remove cable straps (4) and reposition harness assemblies (2) and (3). Disconnect hose assembly (5).
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Disconnect hose assemblies (6).
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Disconnect hose assembly (7).
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Remove clips (8) and reposition hose assembly (7).
Disconnect hose assembly (14).
Loosen clamp (13). Remove bolts (9) and tube assembly (11).
Remove ball clamp (10) and reposition bellows assembly (12). Discard ball clamp (10).
Illustration 7 g03596863
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Attach a suitable lifting device to clean emissions module (15). The weight of clean emissions module (15) is approximately 191 kg (420 lb).
Remove bolts (16) on all four sides of plate assembly (15). Remove clean emissions module (15). Installation Procedure
Install clean emissions module (15) in the reverse order of removal.
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Cutaway view of the ball clamp.
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Cutaway view of the ball clamp.
Prior to installation, position ball clamp assembly (10).
Verify that the cup of the Ball Joint (C) does not touch the radius of the ball (B). Position ball clamp (5) and hand tighten ball clamp (10). Measure Dimension (Y) and Dimension (Z). Dimension (Y) and Dimension (Z) should be equal to each other. Repeat the measurements every 90° around ball clamp (10). If necessary, adjust ball clamp (10).
Tighten ball clamp assembly (10) to a torque of 35 2 N m (26 1 lb ft). Note: Do not use power tools in order to torque ball clamp assembly (10).