FILTER 1192265 - Caterpillar

Illustration 15 g00725186
Install spacer (20) into carrier assembly (21) .
Illustration 16 g00725166
Make sure that the mating surfaces of the ring gear (18) and the swing drive housing (19) are thoroughly clean.
Apply Tooling (J) to the face of swing drive housing (19) and the face of ring gear (18) .
Install Tooling (A) onto ring gear (18) . Weight of the ring gear is approximately 36 kg (80 lb).
Install ring gear (18) onto the swing drive housing (19) .
Illustration 17 g00725145
Install retaining ring (17) into the sun gear.
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Install carrier (7) into the sun gear. Install retaining ring (15) into sun gear (16) .
Assemble carrier assembly (7) , as follows:
Illustration 19 g00724862
Apply clean SAE 30W oil on bearing (13) . Install bearing (13) in planetary gear (12) .
Install a thrust washer (11) on one side of planetary gear (12) .
Install a thrust washer (14) on the opposite side of planetary gear (12) .
Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install planetary gear (12) and the thrust washers in the carrier assembly (7) .
Illustration 20 g00724860
Install planetary shaft (10) through the gear assembly into the carrier assembly. Make sure that the spring pin hole in the planetary shaft is in alignment with the spring pin hole in the carrier.
Illustration 21 g00703700
Drive spring pin (9) into shaft (10) . Orient the split in spring pin (9) vertically to the carrier. Align the split in the spring pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole in the carrier. Each stake mark should be approximately 2.25 0.75 mm (0.09 0.03 inch) from the outside diameter of the spring pin hole.
Repeat Steps 29.a through 29.g for the remaining gear assemblies.
Illustration 22 g00724856
Install carrier assembly (7) in the ring gear.
Install spacer (8) into carrier assembly (7) .
Illustration 23 g00724854
Install sun gear (6) into carrier assembly (7) .
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Make sure that the mating surfaces of the ring gear and cover (5) are thoroughly clean.
Apply Tooling (J) on the flange surface of the ring gear and cover (5) .
Fasten Tooling (A) and a suitable lifting device to cover (5) . Put the cover in the original position on the ring gear. Make sure that the cover is seated properly.
Illustration 25 g00724843
Apply Tooling (H) on the threads of bolts (4) .
Install the washers and bolts (4) that hold the cover, the ring gear, and the swing drive housing together. Tighten bolts (4) to a torque of 270 40 N m (200 30 lb ft).
Install fitting (3) into cover (5) .
Illustration 26 g00724832
Install oil level gauge (Dipstick) (1) , filler breather cap assembly and hose assembly (2) to the swing drive.
If the drain valve was removed from the swing drive housing, reinstall the drain valve.End By: Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".