FILTER-FUEL 1R0755 - Caterpillar

Initial Set Up Procedure
Calibrate the vibration sensors before performing this procedure. Refer to Testing and Adjusting, "Vibration Sensors Zeroes - Calibrate". Note: The Calibration procedure for the vibration sensors is necessary at the initial start-up of the system. The Calibration procedure for the vibration sensors is necessary when the "Comm/Accel" Board is replaced.Note: The Systems Operation, Testing and Adjusting, "Rotor Position Sensor - Adjust" procedure is necessary at the initial start-up of the system. The procedure is also necessary whenever the "Comm/Accel" Board is replaced and whenever the top bearing is replaced.Note: The flywheel must be at 0 rpm when a rough calibration of the RPS Advance Setpoint is performed.
Illustration 1 g00839253
Place the keyswitch (1) in the Bypass position.
Disable the input voltage to the system by opening the input circuit breaker. Secure the system. Verify that all the high voltage inputs to the system are open. Ensure that the flywheel is at zero rpm.
Place the key switch in the Bypass position for the MMU that is being calibrated.Note: In a Single-Module System, place the key switch in the Bypass position on the System Cabinet.Note: Proceed to step 8 for Single-Module Systems.
Connect a PC to the Parallel Cabinet Interface Board that is located in the System Cabinet.
Illustration 2 g01051091
Rotate the switch on the Parallel Cabinet Interface Board to the corresponding Multiple Module Unit.Proceed to Step 9.
Illustration 3 g00839256
Illustration 4 g00840027
Remove all sheet metal panels. Remove the sheet metal panel for the System I/O and Isolation Board (2).
Connect a PC to the System RS232/RS485 port that is located on the System I/O and Isolation Board. Make sure that jumper Jmp1 (3) on the System I/O and Isolation Board is in the correct position.Note: The lower side is RS232 and the higher side is RS485.
Verify that the input voltage is correct.Note: The phase rotation must be A-B-C.
Verify that the phase rotation is correct.
Close the high voltage inputs to the system. The system will start. The key will remain in "Bypass".
Illustration 5 g01004648
Turn on the PC. Run the CAT UPS View by double clicking on the icon that is on the PC.
Illustration 6 g01003395
Illustration 7 g01003391
Click on "PC Settings" that is located on the Menu Bar.Refer to illustration 6.
Check the "Direct Connect (serial)" radio button (27) .
Select your "Serial/Modem Port Number" (29) for this Serial Connection and set the "Serial/Modem Baud Rate" (30) .The radio button for Detailed MMU telemetry (26) must be checked.
Click on the "OK" button (31) in order to accept these settings.
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Click on "Connection" (36) on the Menu Bar.
Select "Connect" (37) from the drop-down menu.You will be connected to the System. You will receive the System Telemetry.
Illustration 9 g01004644
Once you are Connected, Click over the "Enter Password" (41) in the Menu Bar.The window that is in illustration 9 will appear.
Enter "User Name" and "Password".
Click on "OK" Button.After the Password has been entered, the Menu Option will Change.The Menu bar will contain a "Calibrate" Option.Note: Before the system can start this calibration, the flywheel vacuum needs to be less than 58 mtorr.
Illustration 10 g01004654
Click on the "Calibrate".
Select "RPS