FILTER ELEMENT-CAB AIR 7G8116 - Caterpillar

Off-Highway Truck/Tractor: 773F (S/N: EED1-UP; EXD1-UP)Quarry Truck: 775E (S/N: DTE1-UP) 775F (S/N: EYG1-UP; DLS1-UP)Introduction
ReferenceSpecial Instruction, REHS1841, "General Welding Procedures"ReferenceOperation and Maintenance Manual, for your truck.The following procedure describes the process of installing an updated body position switch onto certain Off-Highway Trucks. The new magnet and orientation of the switch will help to provide more reliable operation of the position switch.Safety
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Required Parts
Table 1
Required Parts    
Qty     Part Number     Description    
1     N/A     Plate (Fabricated)    
1     5G-7820     Magnet As    
2     8T-7547     Bolt    
6     8T-4224     Hard Washer    
2     6V-9189     Locknut    
1     378-9063     Plate    
2     8T-4121     Hard Washer    
1     130-5300     Clip    
1     228-4808     Position Switch Gp (Truck Body)    
2     4M-6425     Bolt    
1     383-2704     Switch Harness As    
1     7K-1181 (1)     Cable Strap    
1     132-5789     Clip    
2     8T-4136     Bolt    
( 1 ) Use as requiredMachine Preparation
Move the machine to a hard level surface.
Avoid sudden steering inputs when you are parking the machine.
Apply the service brakes in order to stop the machine.
Move the transmission control lever to the PARK position.
Raise the body and install the retaining pins. Refer to Operation and Maintenance Manual, SEBU7837 for instructions on securing the truck body. Place the hoist control lever in the FLOAT position for at least 10 seconds.
Turn the engine start switch to the OFF position in order to stop the engine.
Turn the battery disconnect switch to the OFF position.
Disconnect the battery. Refer to Operation and Maintenance Manual, "Battery or Battery