FLASHER AS 3045235 - Caterpillar

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245-0908 Final Drive and Brake Wheel Arrangement
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Section A-A
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9T-8910 Suspension Group
Note: Use FT1975 Gauge Block in order to achieve the dimension for the full charge of oil and nitrogen. See Testing And Adjusting, SEHS 9411-01, "Servicing the Suspension Cylinders for Off-Highway Trucks" for the charging procedure. (1) Install the bearing caps so that the lockring is down. (3) 8X-2607 Shim Pack Total thickness ... 6.0 mm (0.24 inch)Note: See "Procedure To Install The Axle" in order to determine the thickness that should be installed. (5) Final installation torque for the bolts ... 1800 200 N m (1325 150 lb ft)Note: Perform "Procedure To Install The Axle" before you install these bolts. (6) Torque for the 20 bolts ... 1000 100 N m (740 75 lb ft)Note: Then, rotate the bolts by an additional 60° 5°. Apply 4C-5593 Anti-Seize Lubricant to the washer face and to the bolt threads prior to assembly. (7) Torque for the 12 bolts ... 1500 150 N m (1105 110 lb ft)Note: Then, rotate the bolts by an additional 60° 5°. Apply 4C-5593 Anti-Seize Lubricant to the washer face and to the bolt threads prior to assembly. (8) 117-4935 Plate Quantity ... 8Thickness ... 1.6 mm (0.06 inch)Note: Assemble the suspension cylinder to the frame with bolts (6) and bolts (7). As required, use plates (8) to fill the gap between the suspension cylinder and the frame. (9) 9T-2238 Valve Assembly Torque for the charging valve ... 50 10 N m (37 7 lb ft)Torque for the valve cap ... 4.5 1.0 N m (39.8 8.8 lb in) (10) Outside diameter of piston ... 408.56 0.13 mm (16.085 0.005 inch) (11) Inside diameter of tube ... 409.63 0.09 mm (16.127 0.004 inch) (12) Inside diameter of tube ... 344.00 0.25 mm (13.543 0.010 inch) (13) Outside diameter of rod ... 342.825 0.050 mm (13.4970 0.0020 inch) (14) Apply 118 mL (0.0312 US gal) of 1U-9891 Hydraulic Oil Additive prior to assembly. Apply 1U-9891 Hydraulic Oil Additive to the gap between the housing and the head. (15) Add 6.25 L (1.65 US gal) of 7X-7664 Grease after assembly. (16) Before you install the axle, apply 4C-5593 Anti-Seize Lubricant to the taper of the strut rod. Note: Before assembly, make sure that the wheel and the mounting surfaces are free of paint, grease, and oil.Procedure To Install The Axle
Apply 4C-5593 Anti-Seize Lubricant to the taper of strut rod (2). Assemble the axle (1) to strut rod (2). Install plate (4). Use three bolts (5) and washers that are spaced at 120 degree intervals in order to install plate (4). Do not use shims (3) at this time. Torque bolts (5) to 203 27 N m (150 20 lb ft).
Use a depth micrometer at the three threaded holes in plate (4). Measure