2P0174 FLYWHEEL ASSEM. Caterpillar parts
120G, D6C
Rating:
Alternative (cross code) number:
CA2P0174
2P-0174
2P0174
CA2P0174
2P-0174
2P0174
Weight: 120 pounds 54 kg.
MOTOR GRADER, TRACK-TYPE TRACTOR,
Information:
Introduction
This special instruction provides the instructions for the installation of the turbocharger. Turbochargers are sensitive to contamination. Failure to follow any of the procedures may result in damage, a malfunction, or possible engine failure.The following items have been made available to help reduce premature Turbocharger failure due to contamination.
A magnetic cover SELD0271 has been placed over the oil inlet on the turbocharger.
A quick reference Critical Requirements, REHS3033 has been attached to all turbochargers.
An instruction manual for turbocharger failures has also been published in order to assist in diagnosing turbocharger failures. The document is Special Instruction, SEBF9085, "Failure Modes of Turbochargers".
The correct procedures and tooling specifications must always be used. Failure to follow any of the procedures may result in damage, malfunction, or possible engine failure.
General
Clean the area around the turbocharger in order to remove potential contaminants.
Examine the turbocharger for potential causes of failure.
If there is any damage to the turbine wheel, examine the exhaust system and the exhaust manifold to ensure that no foreign material remains.
If there is any damage to the compressor wheel, examine the air cleaner, the aftercooler, and the ducting to ensure that no foreign material remains.
If there is any sign of oil on the compressor side, inspect the accumulator/oil separator and the aftercooler.
Oil that is left in the Air-To-Air Aftercooler can result in engine overspeed.
Work in an enclosed area or use tarps to minimize the entrance of airborne debris. Leave the SELD0271 magnetic cover in place over the oil inlet on the turbocharger. The cover will help prevent contamination during installation.
The bolts in the turbochargers may be intentionally left loose in order to facilitate the installation. Extra bolts may be required.Proceed to the Installation and Prelubing of the Turbocharger section if the following items are complete.
The turbocharger compressor housing and the turbine housing are aligned.
The bolts should be tight.
All of the locking tabs should be bent upward.Realignment of the End Housing
Loosen the bolts for the turbocharger compressor housing and the bolts for the turbocharger turbine housing, and/or loosen the nuts on the V-band clamp. Excessive loosening of the housings will cause contact between the internal components of the turbocharger. Possible damage to the turbine wheel may occur.
Temporarily secure the turbocharger to the output flange of the engine exhaust manifold. Ensure that the bolts are snug.
Rotate the center housing so that the oil inlet and outlet ports will mate with the turbocharger oil supply line and oil drain line. The oil outlet must be at the bottom.Note: If the turbocharger has a drain tube, use the drain tube to verify proper orientation of the bearing housing. The drain tube should be installed so that there is no binding of the tube after the installation. For turbochargers without a drain tube, the centerline of the hole must not be more than 35 degrees from vertical.
Tighten at least two of the bolts or the V-band clamp in order to lock the center housing to the turbine housing.
Rotate the compressor housing until the housing lines up with the
This special instruction provides the instructions for the installation of the turbocharger. Turbochargers are sensitive to contamination. Failure to follow any of the procedures may result in damage, a malfunction, or possible engine failure.The following items have been made available to help reduce premature Turbocharger failure due to contamination.
A magnetic cover SELD0271 has been placed over the oil inlet on the turbocharger.
A quick reference Critical Requirements, REHS3033 has been attached to all turbochargers.
An instruction manual for turbocharger failures has also been published in order to assist in diagnosing turbocharger failures. The document is Special Instruction, SEBF9085, "Failure Modes of Turbochargers".
The correct procedures and tooling specifications must always be used. Failure to follow any of the procedures may result in damage, malfunction, or possible engine failure.
General
Clean the area around the turbocharger in order to remove potential contaminants.
Examine the turbocharger for potential causes of failure.
If there is any damage to the turbine wheel, examine the exhaust system and the exhaust manifold to ensure that no foreign material remains.
If there is any damage to the compressor wheel, examine the air cleaner, the aftercooler, and the ducting to ensure that no foreign material remains.
If there is any sign of oil on the compressor side, inspect the accumulator/oil separator and the aftercooler.
Oil that is left in the Air-To-Air Aftercooler can result in engine overspeed.
Work in an enclosed area or use tarps to minimize the entrance of airborne debris. Leave the SELD0271 magnetic cover in place over the oil inlet on the turbocharger. The cover will help prevent contamination during installation.
The bolts in the turbochargers may be intentionally left loose in order to facilitate the installation. Extra bolts may be required.Proceed to the Installation and Prelubing of the Turbocharger section if the following items are complete.
The turbocharger compressor housing and the turbine housing are aligned.
The bolts should be tight.
All of the locking tabs should be bent upward.Realignment of the End Housing
Loosen the bolts for the turbocharger compressor housing and the bolts for the turbocharger turbine housing, and/or loosen the nuts on the V-band clamp. Excessive loosening of the housings will cause contact between the internal components of the turbocharger. Possible damage to the turbine wheel may occur.
Temporarily secure the turbocharger to the output flange of the engine exhaust manifold. Ensure that the bolts are snug.
Rotate the center housing so that the oil inlet and outlet ports will mate with the turbocharger oil supply line and oil drain line. The oil outlet must be at the bottom.Note: If the turbocharger has a drain tube, use the drain tube to verify proper orientation of the bearing housing. The drain tube should be installed so that there is no binding of the tube after the installation. For turbochargers without a drain tube, the centerline of the hole must not be more than 35 degrees from vertical.
Tighten at least two of the bolts or the V-band clamp in order to lock the center housing to the turbine housing.
Rotate the compressor housing until the housing lines up with the
Caterpillar parts catalog:
Parts flywheel Caterpillar catalog:
2P2504
FLYWHEEL AS
815B, 950B, 966D, D6C
815B, 950B, 966D, D6C
2P4629
FLYWHEEL ASSEM.
627E, 637E, 920, 950, D6C
627E, 637E, 920, 950, D6C
8S1949
FLYWHEEL ASSEM.
941, 951B, 955L, D4D, D5, D6C
941, 951B, 955L, D4D, D5, D6C
7S7873
FLYWHEEL ASSEM.
D6C, D6D
D6C, D6D
8S7597
FLYWHEEL ASSEM.
627, D6C
627, D6C
2P2684
FLYWHEEL ASSEM.
814, D6C
814, D6C
2P4695
FLYWHEEL ASSEM.
572G, D6C, D7F, D7G
572G, D6C, D7F, D7G
2P4693
FLYWHEEL ASSEM.
D6C, D7G
D6C, D7G
7W9310
FLYWHEEL AS
120G, 12G, 130G, 140G, 143H, 160G, 160H
120G, 12G, 130G, 140G, 143H, 160G, 160H
7N9650
FLYWHEEL ASSEM.
621, 621B, 621E, 621F, 621G, 623B, 623E, 623F, 623G, 627B, 627E, 627F, 627G, 631E, 631G, 633E II, 637E, 637G, 814B
621, 621B, 621E, 621F, 621G, 623B, 623E, 623F, 623G, 627B, 627E, 627F, 627G, 631E, 631G, 633E II, 637E, 637G, 814B
7S1688
FLYWHEEL ASSEM.
140B, 14E
140B, 14E
2P4693
FLYWHEEL ASSEM.
D6C, D7G
D6C, D7G
0947356
FLYWHEEL AS
307, E70, E70B
307, E70, E70B
7N1611
FLYWHEEL ASSEM.
215, 953
215, 953