FRAME AS-FRONT 3102854 - Caterpillar

General Information Section
The General Information Section describes tooling functions and features. This section provides useful information on individual parts, additional tooling, and resources.Operation Section
The Operation Section is a reference for the new operator and a refresher for the experienced operator.Photographs and illustrations guide the operator through correct procedures for using the tool group.Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and tool capabilities.Maintenance Section
The Maintenance Section is a guide to tool inspection, cleaning, storage, and tool disposal.Safety Section
Safety Icon Nomenclature
Personal Protection/Important Information
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Personal Protection/Important InformationHazard Avoidance
Crushing Hazard (foot)
Crushing Hazard (hand)
Pinch Point General Information Section
Introduction
The 396-6461 Tube Assembly is used to safely and effectively remove the transmission and bevel gear as a unit, from the machine. The Tube Assembly is used on machine series D6 through D11 and 583R. The Tube Assembly should be used with an appropriate hoist mechanism by using 421-5663 Eye Bolt Assembly as the lifting point. The assembly is easy to install and is made of steel.
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The working load limit (WLL) of the lifting device is 862 kg (1900 lbs).
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It is highly recommended that the lifting device is safely secured to the machine unit before lifting. After installing the Tube Assembly Lifting Device to the transmission and bevel gear unit, use an appropriate hoist mechanism to slowly pull the transmission and bevel gears unit.
Table 1
396-6461 Tube Assembly Specifications    
Dimensions    
482 mm (18.97634 inch) x
175 mm (6.88975 inch)    
Working Load Limit (WLL)    
862 kg (1900 lbs)    References
For more information on using the 396-6461 Tube Assembly , refer to the appropriate Disassembly and Assembly Manual.Additional Contact Information
For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:USA: 800-542-8665, Option 1International: 1-309-578-7372Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.Nomenclature
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Table 2
Number     Part Name     Quantity    
1     Steel Plate     1    
2     Square Tubing (steel)     1    
3     Eyebolt Assembly (421-5663)     1    
4     Weld Nut     2    Maintenance Section
Inspection
If components are worn or damaged, the components must be replaced.
Inspect all welds and check for damaged, cracked, or bent components.
Check for cracks and damaged or galled threads.
Have tools inspected annually by an approved dealership inspector. Maintain a written record of all inspections.Cleaning
Clean tools using a lint-free rag and high quality cleaning fluid.Storage
Store indoors in a clean, dry location to prevent rust or corrosion. Tooling and threads can be damaged by moisture or high humidity.Tool Disposal
At the end of the operational life of the tool, destroy the tool and dispose of as scrap.