FRAME ASSEM. 6P1126 - Caterpillar

Note: The X2 and Z1 connections are internally linked within the excitation module. The link provides a point of common connection for the auxiliary windings where an AREP or IE excitation supply is available. Also, the X2 and Z1 connections may be linked externally to the excitation module. Only three connections (X1, X2, and Z2) are needed for the EM. Refer to Systems Operation/Test and Adjust/Troubleshooting, UENR1209, "Integrated Voltage Regulator Connections" for excitation module wiring connections. The wiring diagrams are for self-excitation (shunt), auxiliary windings (AREP/IE), and permanent magnet (PM) configurations.The voltage regulator knee frequency must be configured for your specific package requirements. The knee frequency for 50 Hz operation will usually be between 48.0 and 49.8 Hz. For 60 Hz operation, the parameter must be set between 58.0 to 59.8 Hz.Refer to Illustration 3 for an example under-frequency roll-off (loading) profile.
Illustration 3 g03487998
Under-frequency (loading) profile slope1 = 1.0 V/Hz, slope2 = 2.0 V/Hz
VR6
Personal injury or death can result from high voltage.When power generation equipment must be in operation to make tests and/or adjustments, high voltage and current are present.Improper test equipment can fail and present a high voltage shock hazard to its user.Make sure the testing equipment is designed for and correctly operated for high voltage and current tests being made.When servicing or repairing electric power generation equipment:
Make sure the unit is off-line (disconnected from utility and/or other generators power service) , and either locked out or tagged DO NOT OPERATE.
Remove all fuses.
Make sure the generator engine is stopped.
Make sure all batteries are disconnected.
Make sure all capacitors are discharged.Failure to do so could result in personal injury or death. Make sure residual voltage in the rotor, stator and the generator is discharged.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
For generators with Auxiliary Winding Regulation Excitation Principle (AREP), the voltage regulator is powered by two auxiliary windings. These windings are independent from the circuit for detection of voltage. The first winding is labeled as "X1" and "X2". This winding has a voltage that is proportional with the output voltage of the generator. The second winding is labeled as "Z1" and "Z2". This winding has a voltage that is proportional to the current of the stator. The voltage from the power supply is rectified and filtered before being used by the regulator monitoring transistor. This principle ensures that regulation is not affected by interference that is generated by the load. For generators with PMG excitation, a permanent magnet generator is added to the generator at the rear of the generator. The PMG supplies the voltage regulator with a voltage that is independent of