2W0855 GASKET Caterpillar parts
3406, 3406B, 3406C
Rating:
Alternative (cross code) number:
CA2W0855
2W-0855
2W0855
CA2W0855
2W-0855
2W0855
Weight: 0.03 pounds 0 kg.
INDUSTRIAL ENGINE, TRUCK ENGINE,
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$10.61
26 Jul 2022
0.1102[0.05] Pounds
US: TakePart
Caterpillar GASKET-CTP (2W0855)
CTP
CTP
$9.99
23 Jul 2018
11 Hundredths Pounds
CTP: CTP
Caterpillar GASKET-CTP (2W0855)
2W0855 Caterpillar Weight(lbs): 0.10 Length(cm): 25.0000 Width(cm): 25.0000 Depth(cm): 0.0800
2W0855 Caterpillar Weight(lbs): 0.10 Length(cm): 25.0000 Width(cm): 25.0000 Depth(cm): 0.0800
Number on catalog scheme:
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Information:
SEBE8160
September 20, 2002
U-252
A-174
AU-186
S-185
H-183
O-205
After failure only PRODUCT SUPPORT PROGRAM FOR REPAIRING THE EXHAUST MANIFOLD IN CERTAIN 3608 AND 3616 ENGINES
1059 PS50432 This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50432" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
September 30, 2004
PROBLEM
Exhaust manifold sections may crack on 3608 and 3616 engines leading to exhaust leaks. The manifolds may crack at the flange bolt holes with the cracks propagating into the log section of the manifold.
AFFECTED PRODUCT
Model Identification Number
3608 6MC299-Up
1ZD1-Up
5PG1-Up
7WR1-Up
8LL3-Up
3616 1PD18-Up
1FN138-UpPARTS NEEDED
The dealer performing the repair will need to order the required parts to affect the repair through the normal parts system. Only the cracked manifold section, and associated gaskets and fasteners will be allowed through this program.
Replacement Manifold Sections
Engine Section Original Replacement
3608 Turbocharger Inlet 1263574 2049397
3608 Intermediate 7E0024 2204122
3608 Front 7E0023 1716202
3616 Turbocharger Inlet (Left) 1252440 2049402
3616 Turbocharger Inlet (Right) 1252452 2049403
3616 Intermediate (Left) 6I0406 2204124
3616 Intermediate (Right) 6I0404 2204123
3616 Front (Left) 6I0403 1721635
3616 Front (Right) 6I0405 1721638
ACTION REQUIRED
3608 Engines with ABB VTC 254 Turbochargers Hardware Required per Manifold Section
Replacement Description Part Number Description Qty
2049397 Turbocharger Inlet 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
2204122 Intermediate 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1716202 Front Section 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 16
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
3616 Engines with ABB VTC 254 Turbochargers Hardware Required per Manifold Section
Replacement Description Part Number Description Qty
2049402 Turbo Inlet (Left) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
1367730 Gasket 1
8C8763 Locknut 4
6V3630 Bolt 4
2049403 Turbo Inlet (Right) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
1367730 Gasket 1
8C8763 Locknut 4
6V3630 Bolt 4
2204123 Intermediate (Left) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
2204124 Intermediate (Right) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1721635 Front (Left) 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1721638 Front (Right) 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1ACTION REQUIRED
Replace the failed manifold section, including the associated fasteners and gaskets listed above. Refer to the Disassembly and Assembly Manual, SENR3600-02 or SENR3594-04 for removal and installation instructions. The following group level drawing can be referenced as needed to identify the correct manifold.
Engine Group Description
3608 1263577 Manifold Group ? Exhaust
3608 1763915 Exhaust Group ? Flex
3616 1252453 Manifold Group ? Exhaust
3616 1774598 Exhaust Group ? FlexSERVICE CLAIM ALLOWANCES
Part smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-10000 hrs 100% 2.5 0 2.5 0 0
10001-20000 hrs 33.3% 0 0 0 50% 5
20001-Up hrs 0% 0 0 0 100% 5
This is a 5.0-hour job.Allowance shall be granted to remove the manifold insulation from the entire manifold bank. Only the time required to remove the cracked manifold section will be allowed. All allowances to affect the repair shall be claimed as per the time requirement guide.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
September 20, 2002
U-252
A-174
AU-186
S-185
H-183
O-205
After failure only PRODUCT SUPPORT PROGRAM FOR REPAIRING THE EXHAUST MANIFOLD IN CERTAIN 3608 AND 3616 ENGINES
1059 PS50432 This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS50432" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
September 30, 2004
PROBLEM
Exhaust manifold sections may crack on 3608 and 3616 engines leading to exhaust leaks. The manifolds may crack at the flange bolt holes with the cracks propagating into the log section of the manifold.
AFFECTED PRODUCT
Model Identification Number
3608 6MC299-Up
1ZD1-Up
5PG1-Up
7WR1-Up
8LL3-Up
3616 1PD18-Up
1FN138-UpPARTS NEEDED
The dealer performing the repair will need to order the required parts to affect the repair through the normal parts system. Only the cracked manifold section, and associated gaskets and fasteners will be allowed through this program.
Replacement Manifold Sections
Engine Section Original Replacement
3608 Turbocharger Inlet 1263574 2049397
3608 Intermediate 7E0024 2204122
3608 Front 7E0023 1716202
3616 Turbocharger Inlet (Left) 1252440 2049402
3616 Turbocharger Inlet (Right) 1252452 2049403
3616 Intermediate (Left) 6I0406 2204124
3616 Intermediate (Right) 6I0404 2204123
3616 Front (Left) 6I0403 1721635
3616 Front (Right) 6I0405 1721638
ACTION REQUIRED
3608 Engines with ABB VTC 254 Turbochargers Hardware Required per Manifold Section
Replacement Description Part Number Description Qty
2049397 Turbocharger Inlet 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
2204122 Intermediate 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1716202 Front Section 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 16
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
3616 Engines with ABB VTC 254 Turbochargers Hardware Required per Manifold Section
Replacement Description Part Number Description Qty
2049402 Turbo Inlet (Left) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
1367730 Gasket 1
8C8763 Locknut 4
6V3630 Bolt 4
2049403 Turbo Inlet (Right) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
6V3630 Bolt 8
8C8763 Locknut 8
1345641 Gasket 1
1367730 Gasket 1
8C8763 Locknut 4
6V3630 Bolt 4
2204123 Intermediate (Left) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
2204124 Intermediate (Right) 1345643 Gasket 2
7L6443 Bolt 16
2N2766 Locknut 16
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1721635 Front (Left) 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1
1721638 Front (Right) 1345643 Gasket 1
7L6443 Bolt 8
2N2766 Locknut 8
8C8491 Washer 32
5P8245 Washer 4
1364185 Bolt 4
1367730 Gasket 1ACTION REQUIRED
Replace the failed manifold section, including the associated fasteners and gaskets listed above. Refer to the Disassembly and Assembly Manual, SENR3600-02 or SENR3594-04 for removal and installation instructions. The following group level drawing can be referenced as needed to identify the correct manifold.
Engine Group Description
3608 1263577 Manifold Group ? Exhaust
3608 1763915 Exhaust Group ? Flex
3616 1252453 Manifold Group ? Exhaust
3616 1774598 Exhaust Group ? FlexSERVICE CLAIM ALLOWANCES
Part smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-10000 hrs 100% 2.5 0 2.5 0 0
10001-20000 hrs 33.3% 0 0 0 50% 5
20001-Up hrs 0% 0 0 0 100% 5
This is a 5.0-hour job.Allowance shall be granted to remove the manifold insulation from the entire manifold bank. Only the time required to remove the cracked manifold section will be allowed. All allowances to affect the repair shall be claimed as per the time requirement guide.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Caterpillar parts catalog:
Parts gasket Caterpillar catalog:
3176, 3176B, 3176C, 3196, 3406B, 3406C, 3406E, 3456, C-10, C-12, C-15, C-16
1140, 1673, 1673B, 3176, 3176B, 3176C, 3196, 3208, 3406B, 3406C, 3406E, 3456, 651, C-10, C-12, C-15, C-16
16G, 245, 245B, 3406B, 578, 583R, 583T, 587R, 587T, 824C, 826C, 980C, 988H, D8N, D8R, D8R II, D8T, D9T, PL83, PL87
3406B, 3406C, 3406E, 69D, 769C, 769D, 771D, 773B, 773D, 775B, 775D, 784C, 785C, 785D, 789C, 789D, 793, 793B, 994, 994D, 994F, 994H, C-15, C-16, C15
3406B, 3406C, 613C II, 621F, D5M
3406B, 615C, 980F
3406B
16G, 245B, 3406, 3406B, 375, 621B, 621E, 814B, 980C, 980F
3406B, 3406C, 3406E, C-15, C-16, R2900
1140, 1673, 1673B, 1673C, 1676, 1693, 3208, 3306, 3406, 3508, 3512, 3516, 621, 631C, 651, 768B, 769, 772, 773, 777, 784C, 785C, 789C, 793C, 980, 980B, D348, D6C, D9G
245, 3406B, 980C, 980F
3406, 621B
1140, 1673, 1673B, 3176, 3176B, 3176C, 3196, 3208, 3406B, 3406C, 3406E, 3456, 651, C-10, C-12, C-15, C-16
3176, 3176B, 3176C, 3196, 3406B, 3406C, 3406E, 3456, C-10, C-12, C-15, C-16
3176, 3176B, 3176C, 3196, 3406B, 3406C, 3406E, 3456, C-10, C-12, C-15, C-16
3176, 3176B, 3176C, 3196, 3406B, 3406C, 3406E, 3456, C-10, C-12, C-15, C-16
3176, 3176B, 3176C, 3196, 3406B, 3406C, C-10, C-12
3208
3406B, 615C, 980F
235, 3406B, 621E, 651E, 657E, 785, D10, D9L
3406B, 3406C, 613C II, 621F, D5M
3406B, 3406C, 3406E, 69D, 769C, 769D, 771D, 773B, 773D, 775B, 775D, 784C, 785C, 785D, 789C, 789D, 793, 793B, 994, 994D, 994F, 994H, C-15, C-16, C15
1693, 3406, 3406B
16G, 245, 245B, 3406B, 578, 583R, 583T, 587R, 587T, 824C, 826C, 980C, 988H, D8N, D8R, D8R II, D8T, D9T, PL83, PL87