6N9865 GASKET-RADIATOR CORE Caterpillar parts
657E, 824C, 826C, 980C
Rating:
Alternative (cross code) number:
CA6N9865
6N-9865
6N9865
CA6N9865
6N-9865
6N9865
Weight: 0.24 pounds 0 kg.
LANDFILL COMPACTOR, WHEEL SCRAPER,
Compatible equipment models: 6N9865:
Information:
Illustration 1
This document outlines the procedure to replacethe "hard" turbo shield, Shield GP-Manifold (A) p/n 160-0657, with the"soft" turbo/manifold wrap, Shield GP-Manifold p/n 222-4335, for 621G,623G and 627G WTS.
Changing turbo shields requires a great amountof working space obtained by removing the tractor hood and disassemblinglarge engine components. Remove the following in order to gain the spacerequired. Be sure to cover all openings to prevent contamination.
PART/GROUP TO REMOVE COMMENTS
155-1661 Hood GP-MTG
160-0656 Muffler GP
160-0659 Cleaner GP-Air(A)
7C-5665 Elbow part of 160-0667 LinesGP-Air (Aftercooler)
165-5521 Tube part of 160-0667 LinesGP-Air (Aftercooler)
162-3039 Tube as part of 162-3037 Turbolines group
162-3040 Tube as part of 162-3037 Turbolines group
160-0657 Shield GP-Manifold the shield group willnot be reused
If necessary, the shield can be gently tappedalong the top edge to ease installation. Use a rubber or plastic malletto gently tap along the top edge of the manifold shield as shown so itfits over the 230-2176 brackets. Gently tap the turbocharger wrap earsinto a semi-flat manner to ease installation.
Illustration 2
Illustration 3
The 230-2176 Brackets are used to maintainclearance between the manifold and wrap. Install the four 6V-8801 Studsand 230-2176 Brackets as shown. Use antisieze on the studs. Do not installnuts on the studs at this time.
To avoid damaging the wrap, the best methodto install the wrap is to push it from the front of the engine to the back.Do not pull on the shield. This will prevent tearing. Use caution to avoidsnagging wrap on manifold bolts or turbocharger.
The manifold wrap utilizes two fasteners onthe bottom.
Illustration 4
Remove the front mounting bolt shown and replacewith 4L-6454 Bolt supplied after manifold wrap installed. (manifold wrapremoved for picture)
Illustration 5
The arrow shows the location of the rear mounting5S-7382 Bolt after the manifold wrap is installed.
Illustration 6
After the manifold wrap is carefully placed,install 4 x 5P-1075 Washers and 4 x 6V-8801 Nuts on the studs previouslyinstalled. Install the 5S-7382 Bolt and 4L-6454 Bolt in the locations shownabove. Use antisieze on all the hardware.
Orientate the upper flap as shown to allowinstallation of the turbocharger wrap.
Before the turbo shield can be installed, reinstallthe muffler assembly with the 9N-1941 Clamp to the engine.
Illustration 7
After the muffler is reinstalled, install theturbocharger shield and attach constraining clips. Place the turbochargerears underneath the manifold ears as shown.
Illustration 8
Place the manifold strap over the turbochargershield as shown. Orient the shield to follow the contour of the cylinderhead and attach 6 springs as shown in this photo (Illustration 8) and thedrawing on the next page.Reassemble engine components and replace anydamaged seals.
Illustration 9
This document outlines the procedure to replacethe "hard" turbo shield, Shield GP-Manifold (A) p/n 160-0657, with the"soft" turbo/manifold wrap, Shield GP-Manifold p/n 222-4335, for 621G,623G and 627G WTS.
Changing turbo shields requires a great amountof working space obtained by removing the tractor hood and disassemblinglarge engine components. Remove the following in order to gain the spacerequired. Be sure to cover all openings to prevent contamination.
PART/GROUP TO REMOVE COMMENTS
155-1661 Hood GP-MTG
160-0656 Muffler GP
160-0659 Cleaner GP-Air(A)
7C-5665 Elbow part of 160-0667 LinesGP-Air (Aftercooler)
165-5521 Tube part of 160-0667 LinesGP-Air (Aftercooler)
162-3039 Tube as part of 162-3037 Turbolines group
162-3040 Tube as part of 162-3037 Turbolines group
160-0657 Shield GP-Manifold the shield group willnot be reused
If necessary, the shield can be gently tappedalong the top edge to ease installation. Use a rubber or plastic malletto gently tap along the top edge of the manifold shield as shown so itfits over the 230-2176 brackets. Gently tap the turbocharger wrap earsinto a semi-flat manner to ease installation.
Illustration 2
Illustration 3
The 230-2176 Brackets are used to maintainclearance between the manifold and wrap. Install the four 6V-8801 Studsand 230-2176 Brackets as shown. Use antisieze on the studs. Do not installnuts on the studs at this time.
To avoid damaging the wrap, the best methodto install the wrap is to push it from the front of the engine to the back.Do not pull on the shield. This will prevent tearing. Use caution to avoidsnagging wrap on manifold bolts or turbocharger.
The manifold wrap utilizes two fasteners onthe bottom.
Illustration 4
Remove the front mounting bolt shown and replacewith 4L-6454 Bolt supplied after manifold wrap installed. (manifold wrapremoved for picture)
Illustration 5
The arrow shows the location of the rear mounting5S-7382 Bolt after the manifold wrap is installed.
Illustration 6
After the manifold wrap is carefully placed,install 4 x 5P-1075 Washers and 4 x 6V-8801 Nuts on the studs previouslyinstalled. Install the 5S-7382 Bolt and 4L-6454 Bolt in the locations shownabove. Use antisieze on all the hardware.
Orientate the upper flap as shown to allowinstallation of the turbocharger wrap.
Before the turbo shield can be installed, reinstallthe muffler assembly with the 9N-1941 Clamp to the engine.
Illustration 7
After the muffler is reinstalled, install theturbocharger shield and attach constraining clips. Place the turbochargerears underneath the manifold ears as shown.
Illustration 8
Place the manifold strap over the turbochargershield as shown. Orient the shield to follow the contour of the cylinderhead and attach 6 springs as shown in this photo (Illustration 8) and thedrawing on the next page.Reassemble engine components and replace anydamaged seals.
Illustration 9
Caterpillar parts catalog:
Parts gasket Caterpillar catalog:
8S0629
GASKET-GOVERNOR COVER
621B, 621R, 623B, 627B, 631C, 633C, 633D, 637D, 657B, 657E
621B, 621R, 623B, 627B, 631C, 633C, 633D, 637D, 657B, 657E
8S0626
GASKET-MANIFOLD
621B, 621E, 621F, 621G, 621H, 621K, 621R, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
621B, 621E, 621F, 621G, 621H, 621K, 621R, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
9M6076
GASKET
657E, 657G, 824, 824B, 825B, 834, 988, 992
657E, 657G, 824, 824B, 825B, 834, 988, 992
1A6258
GASKET
613, 615, 621, 621B, 621E, 623B, 627, 627B, 627E, 630A, 630B, 631B, 631D, 631E, 633, 637, 637B, 637D, 637E, 641B, 651, 651B, 651E, 657, 657B, 657E, 666, D400E II, PM-201, PM-465, PM-565, PM-565B
613, 615, 621, 621B, 621E, 623B, 627, 627B, 627E, 630A, 630B, 631B, 631D, 631E, 633, 637, 637B, 637D, 637E, 641B, 651, 651B, 651E, 657, 657B, 657E, 666, D400E II, PM-201, PM-465, PM-565, PM-565B
6E2464
GASKET
515, 517, 525, 525B, 527, 535B, 545, 621F, 627F, 814F, 814F II, 815F, 815F II, 816F, 914G, 924F, 928F, 928G, 938F, 938G, 950B, 950F, 950F II, 960F, 966D, 966F, 966F II, 970F, 980C, 980F, 988F, 988F II...
515, 517, 525, 525B, 527, 535B, 545, 621F, 627F, 814F, 814F II, 815F, 815F II, 816F, 914G, 924F, 928F, 928G, 938F, 938G, 950B, 950F, 950F II, 960F, 966D, 966F, 966F II, 970F, 980C, 980F, 988F, 988F II...
6E2465
GASKET
621F, 627F, 814F, 814F II, 815F, 815F II, 816F, 914G, 924F, 928F, 928G, 938F, 938G, 950B, 950F, 950F II, 960F, 966D, 966F, 966F II, 970F, 980C, 980F, 988F, 988F II, 990, 990 II, 992D, IT14G, IT18F, IT...
621F, 627F, 814F, 814F II, 815F, 815F II, 816F, 914G, 924F, 928F, 928G, 938F, 938G, 950B, 950F, 950F II, 960F, 966D, 966F, 966F II, 970F, 980C, 980F, 988F, 988F II, 990, 990 II, 992D, IT14G, IT18F, IT...
9P4748
GASKET
815B, 824C, 826C, 834B, 836, 916, 936, 936F, 950B/950E, 950F, 950F II, 966D, 966F, 980C, 980F, 988B, D35HP, D400, D40D, IT28
815B, 824C, 826C, 834B, 836, 916, 936, 936F, 950B/950E, 950F, 950F II, 966D, 966F, 980C, 980F, 988B, D35HP, D400, D40D, IT28
6Y8864
GASKET-SLINGER
824C, 824G, 824G II, 824H, 824K, 825G, 825G II, 825H, 825K, 826C, 826G, 826G II, 826H, 826K, 834B, 836, 980C, 980F, 980F II, 980G, 980G II, 980H, 980K, 980K HLG, 980M, 982M, 988B, 988F, 988F II, AD30,...
824C, 824G, 824G II, 824H, 824K, 825G, 825G II, 825H, 825K, 826C, 826G, 826G II, 826H, 826K, 834B, 836, 980C, 980F, 980F II, 980G, 980G II, 980H, 980K, 980K HLG, 980M, 982M, 988B, 988F, 988F II, AD30,...
3G2839
GASKET
824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 966D, 966F, 966F II, 970F, 980C, 980F, 980F II, 980G, R1600, R1600G, R1600H, R1700 II, R1700G, R2900, R2900G, R3000H
824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 966D, 966F, 966F II, 970F, 980C, 980F, 980F II, 980G, R1600, R1600G, R1600H, R1700 II, R1700G, R2900, R2900G, R3000H
4V8819
GASKET
814B, 815B, 824C, 826C, 834B, 836, 950B, 950F, 966D, 966F, 980C, 980F, 988B, 992C, 994
814B, 815B, 824C, 826C, 834B, 836, 950B, 950F, 966D, 966F, 980C, 980F, 988B, 992C, 994
9M6098
GASKET
824, 824B, 825B, 825C, 826B, 826C, 834, 834B, 836, 988, 988B, 988F, 988F II, 992, R1300, R1300G, R1300G II, R2900, R2900G, R3000H
824, 824B, 825B, 825C, 826B, 826C, 834, 834B, 836, 988, 988B, 988F, 988F II, 992, R1300, R1300G, R1300G II, R2900, R2900G, R3000H
3P2893
GASKET
824C, 826C, 834B, 980C, 988B, D44B, D550B
824C, 826C, 834B, 980C, 988B, D44B, D550B
3T1256
GASKET
621E, 651E, 657E
621E, 651E, 657E
7X1048
GASKET
621E, 623E, 627E, 631E, 633E II, 637E, 651E, 657E
621E, 623E, 627E, 631E, 633E II, 637E, 651E, 657E
5T0267
GASKET
651E, 657E
651E, 657E
7D9719
GASKET
120G, 12G, 130G, 14G, 16G, 621, 621B, 621R, 627B, 637D, 641B, 651E, 657E
120G, 12G, 130G, 14G, 16G, 621, 621B, 621R, 627B, 637D, 641B, 651E, 657E
6D9168
GASKET
621, 623, 631C, 633C, 641B, 651E, 657B, 657E, 793, 793B, 793C, 793D, 797, 797B
621, 623, 631C, 633C, 641B, 651E, 657B, 657E, 793, 793B, 793C, 793D, 797, 797B
4T1902
GASKET
611, 615, 615C, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631E, 633E II, 637E, 651E, 657E, 854G, 854K, 992G, 992K, 993K, 994, 994D, 994F, 994H
611, 615, 615C, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631E, 633E II, 637E, 651E, 657E, 854G, 854K, 992G, 992K, 993K, 994, 994D, 994F, 994H
2381825
GASKET
24H, 657E, 657G, 769D, 770, 771D, 772, 773D, 773E, 773F, 775D, 775E, 775F, 789C, 789D, 793B, 793C, 834G, 834H, 834K, 836G, 836H, 836K, 844, 844H, 844K, 854G, 854K, 966G, 966G II, 972G, 972G II, 980G, ...
24H, 657E, 657G, 769D, 770, 771D, 772, 773D, 773E, 773F, 775D, 775E, 775F, 789C, 789D, 793B, 793C, 834G, 834H, 834K, 836G, 836H, 836K, 844, 844H, 844K, 854G, 854K, 966G, 966G II, 972G, 972G II, 980G, ...
9M6076
GASKET
657E, 657G, 824, 824B, 825B, 834, 988, 992
657E, 657G, 824, 824B, 825B, 834, 988, 992
8S0626
GASKET-MANIFOLD
621B, 621E, 621F, 621G, 621H, 621K, 621R, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
621B, 621E, 621F, 621G, 621H, 621K, 621R, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 657E, 657G
8S0629
GASKET-GOVERNOR COVER
621B, 621R, 623B, 627B, 631C, 633C, 633D, 637D, 657B, 657E
621B, 621R, 623B, 627B, 631C, 633C, 633D, 637D, 657B, 657E
9W1574
GASKET
631E, 631G, 633E II, 637E, 637G, 657E
631E, 631G, 633E II, 637E, 637G, 657E
8N2296
GASKET
631E, 657E
631E, 657E