GASKET 7C1583 - Caterpillar

Removal Procedure
Illustration 1 g06091588
Disconnect harness assembly (1). Disconnect cable assembly (2) from the starter motor. Remove bolt (3) and position harness assembly (4) out of the way. Disconnect cable assemblies (5) and position out of the way. Disconnect cable assemblies (6) and position out of the way.
Illustration 2 g06091648
Remove bolt (7) and bolt (10). Remove clamp (13) and position hose assembly (12) out of the way. Remove bolt (8). Loosen nut (11) and remove tube assembly (9). Remove clamp (14) and remove hose assembly (15).
Illustration 3 g06091669
Remove bolt (17) and bolts (18). Remove tube assembly (16). Remove bolts (19) and bolt (20). Remove clamp (22) and remove tube assembly (21).
Illustration 4 g06092085
Remove O-ring seals (23) from tube assembly (16). Remove flange (26) from tube assembly (21). Remove O-ring seals (24) and O-ring seals (25) from flange (26).
Illustration 5 g06091738
Remove bolts (27) and bolts (29). Remove tube assembly (28).Remove bolts (33) and loosen clamps (35). Remove tube assembly (34). Loosen nut (30) and clamp (31). Remove tube assembly (32).
Illustration 6 g06091758
Remove O-ring seal (36) from tube assembly (28). Remove O-ring seal (37) from tube assembly (34).
Illustration 7 g06092164
Remove clamp (47), bolts (38), and bolt (39). Remove tube assembly (46). Remove bolts (40), bolt (43), nut (45), and bracket (44). Remove tube assembly (48). Remove bolts (42) and remove bracket (41).
Illustration 8 g06092179
Remove O-ring seal (49) from tube assembly (46).
Illustration 9 g06092206
Remove clamps (52), clamp (53), and hose (57). Remove bolts (50) and nut (51). Remove tube assembly (56). Loosen clamp (54) and clamp (55). Remove bolts (58) and tube assembly (59).
Illustration 10 g06092220
Remove O-ring seal (60) from tube assembly (59).
Illustration 11 g06092231
Remove bolts (61) and remove tube assembly (62). Remove bolts (64) and loosen nut (63). Remove valve assembly (65). Remove bolts (66).
Illustration 12 g06093896
Remove O-ring seal (67) from tube assembly (62). Remove gasket seal (68) from valve assembly (65).
Illustration 13 g06092525
Illustration 14 g06092530
Remove bolts (69) from valve assembly (65). Remove water temperature regulator (70) from valve assembly (65).
Illustration 15 g06092715
Remove bolts (71) and bolts (72). Remove bracket (73).
Illustration 16 g06093410
Use suitable lifting device to support heat exchanger assembly (75). The weight of heat exchanger assembly (75) is approximately 57 kg (126 lb). Remove four bolts (74). Remove heat exchanger assembly (75).Installation Procedure
Install heat exchanger assembly (76) in the reverse order of removal.
Tighten bolts (74) to a torque of 80 8 N m (59 6 lb ft).
Tighten bolts (72) to a torque of 10 1 N m (89 9 lb in).
Tighten bolts (71) to a