GEAR-DIFFERENTIAL 0546484 - Caterpillar

Replace the water temperature regulator before the water temperature regulator fails. Replacing the water temperature regulator reduces the chances for unscheduled downtime.A water temperature regulator that fails in a partially opened position can cause overheating or overcooling of the engine.A water temperature regulator that fails in the open position will cause the engine operating temperature to be too low during partial load operation. Low engine operating temperatures during partial loads could cause an excessive carbon buildup inside the cylinders. This excessive carbon buildup could result in an accelerated wear of the piston rings and wear of the cylinder liner.A water temperature regulator that fails in the closed position can cause excessive overheating. Excessive overheating could result in cracking of the cylinder head or piston seizure problems.
Failure to replace your water temperature regulator on a regularly scheduled basis could cause severe engine damage.Caterpillar engines incorporate a shunt design cooling system and require operating the engine with a water temperature regulator installed.If the water temperature regulator is installed incorrectly, the engine may overheat, causing cylinder head damage. Ensure that the new water temperature regulator is installed in the original position. Ensure that the water temperature regulator vent hole is open.Do not use liquid gasket material on the gasket or cylinder head surface.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Cat Dealer Service Tool Catalog" or refer to Special Publication, PECJ0003, "Cat Shop Supplies and Tools Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Note: If replacing only the water temperature regulator, only drain the coolant to a level that is below the water temperature regulator housing.Refer to two articles in the Disassembly and Assembly Manual, "Water Temperature Regulator - Remove and Water Temperature Regulator - Install" for the replacement procedure or consult your Cat dealer.