GEAR GP-BEVEL & PINION 2198764 - Caterpillar

19. Slide a piece of pipe through the differential as shown. Fasten a hoist to the pipe. Remove differential (24) from the carrier assembly. The weight of the differential is 235 lb. (106 kg).20. Remove bearing cup (25) and ring (26) from each end of the differential. 21. Use tooling (D) to remove bearing cone (27) from the differential. 22. Put a mark on the case and case assembly for assembly purposes. Remove bolts (28). Remove case (29) from the case assembly. 23. Remove washer (30) from the gear.24. Remove gear (31) from the differential. 25. Remove spider (32), gears and washers from the case assembly as a unit. 26. Remove washers (33) and gears (34) from the spider. Remove the bearings from the gears. 27. Remove gear (35) and the washer under it from the case assembly. 28. Remove lockwire and bolts (36) that hold the case assembly to the bevel gear. 29. Fasten a hoist to the case assembly. Remove case assembly (37) from the bevel gear. The weight of the case assembly is 84 lb. (38 kg). 30. Remove bearing cone (38) from the case assembly with tooling (D).Assemble Differential And Bevel Gear (824C)
1. Heat the bearing to a maximum temperature of 275°F (135°C). Install bearing cone (1) on the case assembly. 2. Install two 5/8"-18 NF guide pins in the bevel gear as shown. Fasten a hoist to the case assembly. Put case assembly (2) in position in bevel gear (3). Install the bolts that hold it. Tighten the bolts to a torque of 200 20 lb.ft. (270 25 N m). Install lockwire on bolts. 3. Install washer (5) and gear (4) in the case assembly. 4. Install bearings (7), gears (8) and washers (9) on spider (6). 5. Install the spider and gear assembly (10) in the case assembly. 6. Install washer (12) on the gear.7. Put gear (11) in position in the case assembly. 8. Install case (13) on the case assembly. Make sure the mark on the case is in alignment with the mark on the case assembly. Install the bolts that hold the case to the case assembly. Tighten the bolts to a torque of 195 18 lb.ft. (265 25 N m). 9. Heat the bearing cone to a maximum temperature of 275°F (135°C). Install bearing cone (14) on the case. 10. Put carrier assembly (15) in position on tooling (A) as shown.11. Install bearing cap (17) on the carrier.12. Install adjustment ring (18) and bearing cup (16) in the carrier assembly. 13. Install tooling (B) on the differential as shown. Fasten a hoist to the differential. Put differential (19) in position in the carrier assembly. 14. Install bearing cap (22) on the carrier assembly.15. Install bearing cup (21).16. Install adjustment ring (20).17. Remove tooling (B) from the differential. 18. Install O-ring seal (24) on the housing.19. Lower the temperature of