GEAR AS 3547553 - Caterpillar

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Disconnect harness assembly (5).
Remove adapter (4) and the O-ring seal from air inlet manifold (3).
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Remove plug (6) from air inlet manifold (3).
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Remove bolts (7).
Position flanges (8) away from air inlet manifold (3).
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Remove bolts (9) from air inlet manifold (3).
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Attach Tooling (A) and a suitable lifting device to air inlet manifold (3).
Attach Tooling (B) to Tooling (A) and the suitable lifting device.
Do not put tension on Tooling (B).
Lift the air inlet manifold partially away from the engine. The weight of the air inlet manifold is approximately 295 kg (650 lb).
Use Tooling (B) in order to assist the removal of air inlet manifold (3).
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Remove O-ring seals (10) from flanges (8). Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 5
B 1U-9200 Lever Puller Hoist 1
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Install O-ring seals (10) onto flanges (8).
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Attach Tooling (A) and a suitable lifting device to air inlet manifold (3).
Attach Tooling (B) to Tooling (A) and the suitable lifting device.
Position air inlet manifold (3).
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Install bolts (9) into air inlet manifold (3).
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Position flanges (8) onto air inlet manifold (3).
Install bolts (7).
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Install adapter (4) and the O-ring seal onto air inlet manifold (3).
Connect harness assembly (5).
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Install plug (6) into air inlet manifold (3).
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Position harness assemblies (2). Install cable straps (1).
Repeat Step 11 for the opposite side. End By:
Install the aftercooler. Refer to Disassembly and Assembly, "Aftercooler - Install".
Install the fuel control valve. Refer to Disassembly and Assembly, "Fuel Control Valve - Remove and Install".