GEAR (94 TEETH) 4M7099 - Caterpillar

Generator SetC27 GEN SET (S/N: 2A31-432)C32 GEN SET (S/N: NRC1-UP; JSJ1-3650; TZJ1-129; FLX1-516)Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is found, use the solution that is identified below.Problem
Illustration 1 g06316550
Illustration 1 shows an example of the below problem.
The wiring harness for the voltage sensing circuit and transformer may cross over and touch the center post bus bars inside the generator terminal box.Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The procedure below will reroute the wiring harness and add clipping points to help prevent contact with the bus bar.
Table 1
Required Parts Part Name Quantity
4P-7581 Clip 3
3S-2093 Cable Strap 5
Illustration 2 g06316598
(1) 4P-7581 Clip
(2) 3S-2093 Cable Strap
Illustration 3 g06316617
Illustration 3 shows the ladder clips with the cable straps attached.
(1) 4P-7581 Clip
(2) 3S-2093 Cable Strap
Install clips (1) to the indicated locations.
Attach cable strap (2) to secure wires.Note: Do not pull the harness wiring tight. Pulling the harness wiring tight can damage the wires and the lugs.
Illustration 4 g06316962
(3) Wire Tray
(4) Wiring Harness
(5) Bolt
Position wiring harness (4) to exit through the top of wire tray (3). The wiring harness should line up with bolt (5) in illustration 4.
Illustration 5 g06316952
(3) Wire Tray
(6) 421-7234 Sleeve
Position sleeve (6) snug up against wire tray (3) where the wiring harness is protruding.
Illustration 6 g06316627
Illustration 6 shows the complete rework.
After, the above procedure is complete the wiring harness routing should resemble illustration 6.