5C8861 GEAR-FUEL PUMP DRIVE Caterpillar parts
235
Rating:
Alternative (cross code) number:
CA5C8861
5C-8861
5C8861
CA5C8861
5C-8861
5C8861
EXCAVATOR,
Compatible equipment models: 5C8861:
Information:
Illustration 14 g00655322
Place 8L-5832 Hex Nut (8) on 9X-8907 Hexagon Button Screw (9). Tighten 8L-5832 Hex Nut (8) until hex nut (8) is snug. Tighten 8L-5832 Hex Nut (8) for an additional 180 degrees.
Do not let metal chips or pieces of the rivet fall into the engine.
Illustration 15 g00655325
Clean the fuel injection control linkage and clean the surfaces of the cylinder head that are adjacent to the fuel injection control linkage with shop solvent. Remove the towels and remove all debris very carefully.
Install the 180-7956 Clamp Assembly Kit . Refer to the "Installation Of The 180-7956 Clamp Assembly Kit " section of this publication.Installation Of The 180-7956 Clamp Assembly Kit
Note: The 180-7956 Clamp Assembly Kit is used for the former control linkages only.Note: If the 180-7956 Clamp Assembly Kit is installed, refer to ""Modification of the 128-9640 Injector Synchronization Fixture "".The 180-7956 Clamp Assembly Kit may be installed on the fuel injection control linkage. The 180-7956 Clamp Assembly Kit will increase the strength of the joint.
Illustration 16 g00655326
Install 183-9390 Spacer (10) on fuel injection control linkage (4). Refer to Illustration 16.
Apply 169-5464 Quick Cure Primer to the threaded hole in the 180-7954 Clamp (11). Apply 169-5464 Quick Cure Primer to the threads of screw (13). Allow the primer to dry. The Quick Cure Primer counteracts the effects of the Volatile Corrosion Inhibitor (VCI) paper that was used to package the parts.
Apply 154-9731 Thread Lock Compound to the threaded hole in the 180-7954 Clamp (11). Apply 154-9731 Thread Lock Compound to the threads of screw (13) of clamp assembly. Loosely assemble 180-7954 Clamp (11) and 180-7987 Clamp (12) on fuel injection control linkage (4). Refer to Illustration 16. Be sure that the rivet head or bushing (14) is fully engaged into the counterbore of the clamp assembly.Note: If necessary, use a screwdriver in order to rotate the linkage.
Position the rivet head or the bushing completely into the counterbore of the clamp assembly. Be sure that spacer (10) is held tight between the clamp assembly and the fuel injection control linkage (4). Hold the clamp assembly against spacer (10). Tighten screw (13) on the clamp assembly until screw (13) is snug. Tighten screw (13) for an additional 240 degrees (2/3 turn).
Illustration 17 g00655329
Gently push the power setting lever to open. Verify free movement of the power setting lever.
Illustration 18 g00655331
Move the linkage rod toward the cylinder head with the linkage in the shutoff position. The clamp assembly must not contact the cylinder head. Remove the clamp assembly and grind the clamp assembly in order to provide clearance, if necessary.
Install the injector for cylinder number 1. Install the number 1 rocker arm assembly. Install the lockwire and install the dealer's seal on the fuel setting cover. Assemble the remainder of the engine. Refer to the Disassembly and Assembly Service Manual Module for your engine.Modification of the 128-9640 Injector Synchronization Fixture
Note: The 128-9640 Injector Synchronization Fixture is included in
Caterpillar parts catalog:
Parts gear Caterpillar catalog:
7W0507
GEAR (40 TEETH)
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 235B, 235C, 235D, 330, 3304, 3304B, 3306, 3306B, 350, 515, 517...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 235B, 235C, 235D, 330, 3304, 3304B, 3306, 3306B, 350, 515, 517...
7N9146
GEAR
143H, 14G, 14H NA, 1673C, 235, 235B, 3176B, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 350, 561D, 572G, 572R, 627B, 627E, 941, D4D, D4E, D4E SR, D5, D5B, D5E, D6D, D6E, D6E S...
143H, 14G, 14H NA, 1673C, 235, 235B, 3176B, 330, 330 FM L, 330 L, 3304, 3304B, 3306, 3306B, 3306C, 330B, 330B L, 350, 561D, 572G, 572R, 627B, 627E, 941, D4D, D4E, D4E SR, D5, D5B, D5E, D6D, D6E, D6E S...
1W4402
GEAR-CAMSHAFT
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 225, 229, 235, 235C, 235D, 3204, 330, 330 L, 3304, 3304B, 3306...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 225, 229, 235, 235C, 235D, 3204, 330, 330 L, 3304, 3304B, 3306...
7W0508
GEAR-FUEL PUMP DRIVE
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 225, 229, 235, 3204, 3304, 3304B, 3306, 3306B, 515, 518C, 528, 528B, 530B,...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 225, 229, 235, 3204, 3304, 3304B, 3306, 3306B, 515, 518C, 528, 528B, 530B,...
7W0450
GEAR
140B, 235, 330, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 517, 525, 527, 561D, 627E, 627F, 637E, 65C, 963, 966F, 966F II, 970F, 972G, 973, CB-534, D4H, D4H XL, D4HTSK III, D5E, D5H, D5H XL, D5HTSK II...
140B, 235, 330, 330 L, 3304, 3304B, 3306, 3306B, 350, 515, 517, 525, 527, 561D, 627E, 627F, 637E, 65C, 963, 966F, 966F II, 970F, 972G, 973, CB-534, D4H, D4H XL, D4HTSK III, D5E, D5H, D5H XL, D5HTSK II...
2W7678
GEAR AS
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 3304, 3304B, 3306, 3306B, 515, 518C, 525, 528B, 530B, 615C, 62...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 235, 3304, 3304B, 3306, 3306B, 515, 518C, 525, 528B, 530B, 615C, 62...
1W9812
GEAR
120G, 130G, 140G, 160G, 1673C, 215, 235, 3204, 3304, 3304B, 3306, 3306B, 615C, 815B, 916, 926, 931B, 943, 953, D4HTSK II, D5H, D6D, D7F, G3304, G3306
120G, 130G, 140G, 160G, 1673C, 215, 235, 3204, 3304, 3304B, 3306, 3306B, 615C, 815B, 916, 926, 931B, 943, 953, D4HTSK II, D5H, D6D, D7F, G3304, G3306
4N0429
GEAR-PUMP
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
4N0406
GEAR-PUMP
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
120G, 12G, 140B, 140G, 14G, 1673C, 215, 225, 235, 3160, 3208, 3304, 3306, 518, 613B, 613C, 627B, 637D, 941, 950, 955L, CS-551, D4D, D4E, D5, D5B, D6C, D6D, D7F, D7G, PR-1000, PS-500
7N3515
GEAR (80 teeth)
120G, 140B, 1673C, 235, 3306, 637D, 950B, 955L, 966R, 973, D6D, G3304
120G, 140B, 1673C, 235, 3306, 637D, 950B, 955L, 966R, 973, D6D, G3304
4T9160
GEAR
235, 245
235, 245
9C2798
GEAR
235, 235B, 235C, 235D
235, 235B, 235C, 235D
3V5380
GEAR (41 & 10 teeth)
215, 225, 225D, 229, FB221
215, 225, 225D, 229, FB221
3V5378
GEAR (36 teeth)
215, 225, 225D, 229, FB221
215, 225, 225D, 229, FB221
3V5317
GEAR (13 teeth)
215, 225, 225D, 229, FB221
215, 225, 225D, 229, FB221
2V0817
GEAR (43 & 13 Teeth)
225, 227, 229D, 231D
225, 227, 229D, 231D
5C8586
GEAR (14 teeth)
215, 215B, 215C
215, 215B, 215C
5C8584
GEAR (planet-17 teeth)
215, 215B, 215C
215, 215B, 215C
5C8583
GEAR (49 teeth)
215, 215B, 215C
215, 215B, 215C
1W1885
GEAR (80 teeth)
130G, 215, 235, 572G, 815B, 926, 963, D7G
130G, 215, 235, 572G, 815B, 926, 963, D7G
2P1171
GEAR-PUMP IDLER
235, 973
235, 973