7G1136 GEAR AS-SUN Caterpillar parts
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
Rating:
Alternative (cross code) number:
CA7G1136
7G-1136
7G1136
CA7G1136
7G-1136
7G1136
Weight: 13 pounds 6 kg.
ARTICULATED TRUCK, WHEEL TRACTOR,
Compatible equipment models: 7G1136:
Information:
ACTION REQUIRED
See the attached Rework Procedure and refer to the following Disassembly & Assembly manual:
Disassembly & Assembly UENR1449 "R1600H Load Haul Dump Powertrain".
OWNER NOTIFICATION
Owners in the following countries will receive the attached Owner Notification:
US
Canada
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 20.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
EXAMPLE COPY OF OWNER NOTIFICATION
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE TRANSMISSION MOUNTING BOLTS ON CERTAIN R1600H LOAD HAUL DUMP MACHINES
MODELS INVOLVED - R1600H UNDERGROUND LOAD HAUL DUMP
Dear Cat Product Owner:
The front transmission bolts need to be reworked on the products listed below. The existing front transmission bolts can loosen causing the transmission to vibrate. You will not be charged for the service performed.
Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
If you are no longer the owner of this product, please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 19May2014 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 19May2014 Service Letter
Rework Procedure
Rework Procedure
Remove the transmission. Refer to D&A, "R1600H Load Haul Dump Powertrain ? remove".
4. 0l1178 Bolt
Image1.1.1
Remove the eight 0l1178/">0L1178 Transmission Support Bolts and washers. Retain the washers. The bolts can not be reused. Refer to Image 1.
Thoroughly clean the bolt hole threads.
Apply Loctite 263 to the new 0l1178/">0L1178 Bolt thread prior to assembly. Install eight new 0l1178/">0L1178 Bolts with the retained washers. Tighten the bolts to a torque of 430 +/- 60 Nm (320 +/- 44 lb ft)
Reinstall Drive Line
Thoroughly clean bolt hole threads. Do not reuse the removed bolts. Replace removed bolts with the following information:
Image1.2.1
Image1.2.2
Image1.2.3
Cat SIS web machinery list:
Parts gear Caterpillar catalog:
1217583
GEAR-PLANETARY
824C, 980F, 980F II, AD40, AE40, R1700 II
824C, 980F, 980F II, AD40, AE40, R1700 II
1598168
GEAR-SUN
824G, 980G, AD40, AE40
824G, 980G, AD40, AE40
2V5714
GEAR-RING (65 teeth)
528B, 530B, 735, 814B, 815B, 816B, 966D, 966F, D25C, D25D, D30C, D350C, D350E, D350E II, D35C, D35HP, D400
528B, 530B, 735, 814B, 815B, 816B, 966D, 966F, D25C, D25D, D30C, D350C, D350E, D350E II, D35C, D35HP, D400
9U3125
GEAR-SUN
528B, 530B, 735, 814B, 815B, 816B, 966F, D25D, D350E, D350E II, D40D
528B, 530B, 735, 814B, 815B, 816B, 966F, D25D, D350E, D350E II, D40D
7D3349
GEAR-PUMP DRIVE
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C
7D3366
GEAR-PUMP IDLER
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C
7D3377
GEAR-PUMP DRIVE
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D
769C, 769D, 771C, 771D, 772, 773, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777B, 777D
7G3449
GEAR-PLANETARY
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
7G3463
GEAR-PLANETARY
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
7G3462
GEAR
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
3P8167
GEAR-RING
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
769C, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, AD55B, AD60
9M4422
GEAR
69D, 768B, 769, 769C, 769D, 771C, 771D
69D, 768B, 769, 769C, 769D, 771C, 771D
7G0729
GEAR-RING
631E, 637E, 69D, 768C, 769C, 769D, 770, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AE40, AE40 II
631E, 637E, 69D, 768C, 769C, 769D, 770, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AE40, AE40 II
7G0728
GEAR-RING
631E, 637E, 69D, 768C, 769C, 769D, 770, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AE40, AE40 II
631E, 637E, 69D, 768C, 769C, 769D, 770, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AE40, AE40 II
7G0727
GEAR-RING
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
7G1143
GEAR AS
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II, RM-350B, SM-350
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II, RM-350B, SM-350
3T1565
GEAR-TRANSFER
916, IT18B
916, IT18B
3T1566
GEAR-TRANSFER
916, IT18B
916, IT18B
5B6432
GEAR
IT28
IT28
9V7682
GEAR-BEVEL
910, 916, CS-643, IT18, IT18B
910, 916, CS-643, IT18, IT18B
6T2964
GEAR-COUPLING
633D
633D
4V9578
GEAR-RING
916, CS-643, IT18B
916, CS-643, IT18B
7G1148
GEAR-SUN
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD40, AD45, AD45B, AD55, AE40, AE40 II, D400E II
7G1137
GEAR-SUN
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD45B, AD55, D400E II
631E, 637E, 69D, 735, 735B, 740, 740B, 768C, 769C, 769D, 770, 770G, 770G OEM, 771C, 771D, 772, 772G, 772G OEM, AD45B, AD55, D400E II