GEAR-IDLER 7N2486 - Caterpillar

This Program must be administered as soon as possible. When reporting the repair, use "PI1405" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1405" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Although this Program is to be administered as described above on the Affected Product, parts should be removed from Parts Stock as soon as possible.
Problem
The lift cylinder rod could experience a weld failure on certain 928G Wheel Loaders and IT28G Toolcarriers. This failure is of the weld joint between the yoke and rod. A small number of failures have been reported. It is critical to either have this weld joint inspected by a qualified inspector or to have the lift cylinder rods replaced to address this condition.
Affected Product
Model & Identification Number
928G (6XR785, 6XR787, 6XR794, 6XR795, 6XR798, 6XR800, 6XR801, 6XR804, 6XR805, 6XR809-811, 6XR813, 6XR816-818, 6XR820, 6XR822, 6XR824, 6XR827, 6XR828, 6XR832, 6XR834-838, 6XR841, 6XR844, 6XR846, 6XR851, 6XR853-855, 6XR857, 6XR860, 6XR863, 6XR864, 6XR872, 6XR875, 6XR877, 6XR878, 6XR882-884, 6XR886-888, 6XR890, 6XR891, 6XR894, 6XR898, 6XR905, 6XR906, 6XR911, 6XR916, 6XR917, 6XR919-921, 6XR923, 6XR925-927, 6XR935-940, 6XR943-945, 6XR951-955, 6XR957, 6XR961-964, 6XR966-968, 6XR973, 6XR974, 6XR979-981, 6XR983, 6XR986, 6XR987, 6XR989, 6XR990, 6XR999, 6XR1002, 6XR1005, 6XR1006, 6XR1012-1018, 6XR1020, 6XR1022-1024, 6XR1029, 6XR1032, 6XR1039, 6XR1042, 6XR1047, 6XR1050, 6XR1051, 6XR1053-1055, 6XR1057, 6XR1063-1066, 6XR1068, 6XR1074, 6XR1075, 6XR1077, 6XR1081, 6XR1082, 6XR1089, 6XR1098, 6XR1100, 6XR1101, 6XR1105, 6XR1112, 6XR1114, 6XR1118, 6XR1120, 6XR1122-1129, 6XR1131-1133, 6XR1135-1141, 6XR1143, 6XR1146, 6XR1150-1152, 6XR1155, 6XR1156, 6XR1162, 6XR1164, 6XR1166-1168, 6XR1170, 6XR1177, 6XR1181, 6XR1187-1189, 6XR1192-1195, 6XR1199, 6XR1200, 6XR1205, 6XR1207, 6XR1209-1211, 6XR1213, 6XR1215, 6XR1221, 6XR1228, 6XR1233, 6XR1251, 6XR1258, 6XR1260, 6XR1279 7SR524-805 )
IT28G (8CR851, 8CR854, 8CR858, 8CR859, 8CR861-865, 8CR867, 8CR870, 8CR874, 8CR883, 8CR884, 8CR887, 8CR888, 8CR890, 8CR891, 8CR895, 8CR896, 8CR900, 8CR904, 8CR905, 8CR910, 8CR911, 8CR914-919, 8CR922, 8CR926, 8CR927, 8CR929, 8CR931, 8CR933-937, 8CR942, 8CR948, 8CR951-955, 8CR963, 8CR968, 8CR969, 8CR971, 8CR974, 8CR979-985, 8CR987, 8CR992, 8CR993, 8CR995, 8CR996, 8CR999, 8CR1000, 8CR1002, 8CR1004, 8CR1008, 8CR1009, 8CR1011, 8CR1012, 8CR1014-1017, 8CR1019-1022, 8CR1026, 8CR1028, 8CR1032, 8CR1034, 8CR1035, 8CR1037, 8CR1038, 8CR1043, 8CR1044, 8CR1050-1052, 8CR1054, 8CR1055, 8CR1058, 8CR1063-1065, 8CR1068, 8CR1070-1072, 8CR1078, 8CR1081, 8CR1082, 8CR1088-1091, 8CR1094, 8CR1096, 8CR1098-1101, 8CR1105, 8CR1106, 8CR1108, 8CR1109, 8CR1124, 8CR1127-1130, 8CR1133-1137, 8CR1139-1141, 8CR1146, 8CR1148, 8CR1149, 8CR1151-1154, 8CR1156, 8CR1158, 8CR1161, 8CR1162, 8CR1175, 8CR1177, 8CR1182, 8CR1186, 8CR1187, 8CR1193, 8CR1196-1198, 8CR1201, 8CR1205, 8CR1209, 8CR1211, 8CR1213, 8CR1215, 8CR1219, 8CR1222, 8CR1223, 8CR1225, 8CR1226, 8CR1232-1234, 8CR1237, 8CR1240, 8CR1241, 8CR1243, 8CR1244, 8CR1247, 8CR1248, 8CR1250, 8CR1254, 8CR1256, 8CR1259-1264, 8CR1267, 8CR1277, 8CR1279, 8CR1281-1289, 8CR1291, 8CR1292, 8CR1295-1299, 8CR1301-1307, 8CR1309, 8CR1315-1319, 8CR1333, 8CR1335, 8CR1337, 8CR1341 9AR306-402 )
Parts Needed
2 - 8C3839 Seal Assembly2 - 8C3840 Seal - Lip Type2 - 5F3144 Seal - O-Ring2 - 2J3961 Ring - Back-up2 - 5J0964 Seal - U-cup2 - 5J4987 Seal Assembly2 - 8T0785 Ring - Wear2 - 8T8390 Ring - Wear2 - 1191063 Rod AssemblyAction Required
Parts Stock
Inspect all 1191063 Rod Assemblies and remove any defective rod assemblies from Parts Stock. Cylinder groups or rods that have a build date code prior to 1/98 or after 9/98